Mahle HS5931F Engine Cylinder Head Gasket Set

Brand Mahle HS5931F
Additional Package Contents Contains Miscellaneous Gaskets And Seals
Cylinder Head Bolts Included No
Cylinder Head Gasket Material Multi-Layered Steel
Exhaust Manifold Gasket Material Graphite
Intake Manifold Gasket Material Molded Rubber
Item Grade OEM Standard
Timing Cover Gasket Material Molded Rubber
Timing Cover Gaskets/Seal Included Yes
Torque To Yield Yes
Fits Ford · 47 vehicles

OEM standard. Built to match original-equipment expectations for sealing performance.

Multi-layer steel. Cylinder head gasket construction helps maintain a reliable seal.

Timing cover seal included. Adds a needed gasket and seal for a more complete repair.

Cross-references FEL-PRO HS 9790 PT-15, Ford 1L3Z 6079A and Ford 2L7Z 6079BA for the same application. See all 4.

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Engine Cylinder Head Gasket Set for Ford 2000-2005

The Mahle HS5931F engine cylinder head gasket set is built for Ford truck and van applications that need dependable sealing across the cylinder head, intake, exhaust, and timing cover interfaces. It uses OEM-standard materials selected for service accuracy and consistent sealing performance.

Compatible with Ford Excursion, Expedition, F-150, F-150 Heritage, F-250 Super Duty, F-350 Super Duty, E-150, E-150 Club Wagon, E-250, E-350 Club Wagon, E-350 Super Duty, E-150 Econoline, E-150 Econoline Club Wagon, E-250 Econoline, and E-350 Econoline applications listed below.

  • Multi-layered steel cylinder head gasket material for high-load sealing
  • Graphite exhaust manifold gasket material
  • Molded rubber intake manifold gasket material
  • Timing cover gasket and seal included
  • OEM standard item grade
  • Torque-to-yield design noted for the application
  • Additional miscellaneous gaskets and seals included
  • Cylinder head bolts not included

Mahle gasket sets are used by OEMs and technicians worldwide for sealing accuracy and material consistency. The HS5931F is a direct-fit sealing set for Ford 5.4L-era service work where the cylinder head gasket, intake manifold gasket, exhaust manifold gasket, and timing cover sealing surfaces all need to be addressed during repair. This part cross-references Ford 1L3Z 6079A and FEL-PRO HS 9790 PT-15 for the same application.

Common Repair Uses

  • Head gasket failure repair on Ford Excursion and Expedition models
  • Sealing loss at the intake manifold during engine service
  • Exhaust manifold sealing issues after cylinder head removal
  • Timing cover seepage during front-engine teardown
  • Restoration of factory-style sealing on Ford F-150 and Super Duty trucks

Installation Notes and Tips

Verify engine code, build date, and application notes before installation. This set does not include cylinder head bolts, and the fitment notes recommend bolt replacement where specified. Clean all gasket surfaces thoroughly, inspect for warpage or damage, and follow the manufacturer torque sequence and torque-to-yield procedures exactly.

Quality Assurance

Mahle supplies sealing products trusted in OEM and professional repair environments. HS5931F is an OEM-standard gasket set engineered to match the sealing requirements of the listed Ford applications, including 2000-2005 Ford Excursion, 2000-2003 Ford F-150, and related E-Series and Super Duty models.

This part fits 47 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersPositionNotes
2005FordExcursion5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2004FordExcursion5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2004FordExpedition5.4LV8N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; Thru 5/20/04
2004FordF-150 Heritage5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2004FordF-250 Super Duty5.4LV8N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; Thru 4/20/04
2004FordF-350 Super Duty5.4LV8N/ACylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; Thru 4/20/04
2003FordE-1505.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordE-150 Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordE-2505.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordE-350 Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordE-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordExcursion5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordExpedition5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordF-1505.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordF-250 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2003FordF-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordE-150 Econoline5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordE-150 Econoline Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordE-250 Econoline5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordE-350 Econoline Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordE-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordExcursion5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordExpedition5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordF-1505.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordF-250 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2002FordF-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordE-150 Econoline5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordE-150 Econoline Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordE-250 Econoline5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordE-350 Econoline Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordE-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordExcursion5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordExpedition5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordF-1505.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordF-250 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2001FordF-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordE-150 Econoline5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordE-150 Econoline Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordE-250 Econoline5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordE-350 Econoline5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordE-350 Econoline Club Wagon5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordE-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordExcursion5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordExpedition5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordF-1505.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordF-250 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
2000FordF-350 Super Duty5.4LV8N/ACylinder Head Bolts not included, replacement recommended.
Directly replaces or cross-references 4 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
FEL-PRO — HS 9790 PT-15Ford — 1L3Z 6079AFord — 2L7Z 6079BAFord — XL7Z 6079AA