Mahle HS5931R Engine Cylinder Head Gasket Set

Brand Mahle HS5931R
Additional Package Contents Contains miscellaneous gaskets and seals
Cylinder Head Bolts Included No
Cylinder Head Gasket Material Multi-layered steel
Exhaust Manifold Gasket Material Graphite
Intake Manifold Gasket Material Molded rubber
Item Grade Oem standard
Torque To Yield Yes
Fits Ford, Lincoln, and Mercury · 38 vehicles

OEM standard. Built as a cylinder head gasket set for service on listed engine applications.

Multi-layer steel. Head gasket construction supports consistent sealing under demanding engine conditions.

Application-specific set. Includes matched gaskets and seals for the listed sealing interfaces.

Cross-references FEL-PRO HS 9792 PT-9 for the same application. See all 1.

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Overview

Mahle HS5931R is an OEM-standard engine cylinder head gasket set for select Ford, Lincoln, and Mercury applications. It uses a multi-layer steel cylinder head gasket, graphite exhaust manifold gasket material, and molded rubber intake manifold gasket material for a direct sealing solution.

This set is built for 2004-2008 Ford Crown Victoria, Ford F-150, Ford E-150, Ford E-250, Lincoln Town Car, and Mercury Grand Marquis applications, with additional coverage for select 2004-2005 Ford Explorer, Ford E-150 Club Wagon, and Mercury Mountaineer models. Mahle HS5931R also cross-references FEL-PRO HS 9792 PT-9 for the same application.

Key Features

  • Multi-layer steel cylinder head gasket construction
  • Graphite exhaust manifold gasket material
  • Molded rubber intake manifold gasket material
  • OEM standard item grade
  • Contains miscellaneous gaskets and seals
  • Torque-to-yield fastener application

Detailed Description

Mahle HS5931R is a cylinder head gasket set engineered for engine sealing service where accurate compression sealing and manifold interface integrity matter. The multi-layer steel head gasket supports consistent sealing performance, while the included gasket materials are matched to the exhaust and intake interfaces used in the listed Ford, Lincoln, and Mercury fitments. For 2004 Ford Expedition and 2004 Ford F-150 Heritage applications, the fitment notes specify that cylinder head bolts are not included and replacement is recommended, and the intake manifold gasket is not included for those applications.

Mahle gasket products are used by OEMs and technicians worldwide, and this part number, HS5931R, is specified for a broad range of 2004-2008 Ford truck and full-size car applications. If you are servicing a Ford Crown Victoria, Ford F-150, or Lincoln Town Car engine, HS5931R provides a fitment-specific sealing set for the listed applications.

What It Helps Address

  • Head gasket leakage
  • Intake manifold sealing issues
  • Exhaust manifold sealing issues
  • Loss of compression from worn sealing surfaces
  • Coolant or combustion gas seepage at the cylinder head interface

Installation Notes

Verify engine code and application details before installation. The fitment notes indicate cylinder head bolts are not included and replacement is recommended for certain applications, and torque-to-yield fasteners require correct replacement and tightening procedures. Follow the service manual for surface preparation, torque sequence, and final torque specifications. For 2004 Ford Expedition and 2004 Ford F-150 Heritage applications, confirm the intake manifold gasket requirement noted in the fitment data before beginning service.

Quality Assurance

Mahle states that its gaskets provide sealing products trusted by OEMs and technicians around the world. HS5931R is an OEM-standard gasket set built for the listed applications and identified by part number HS5931R.

This part fits 38 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
2008FordCrown Victoria4.6LV8Cylinder Head Bolts not included, replacement recommended.
2008FordE-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2008FordE-2504.6LV8Cylinder Head Bolts not included, replacement recommended.
2008FordF-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2008LincolnTown Car4.6LV8Cylinder Head Bolts not included, replacement recommended.
2008MercuryGrand Marquis4.6LV8Cylinder Head Bolts not included, replacement recommended.
2007FordCrown Victoria4.6LV8Cylinder Head Bolts not included, replacement recommended.
2007FordE-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2007FordE-2504.6LV8Cylinder Head Bolts not included, replacement recommended.
2007FordF-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2007LincolnTown Car4.6LV8Cylinder Head Bolts not included, replacement recommended.
2007MercuryGrand Marquis4.6LV8Cylinder Head Bolts not included, replacement recommended.
2006FordCrown Victoria4.6LV8Cylinder Head Bolts not included, replacement recommended.
2006FordE-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2006FordE-2504.6LV8Cylinder Head Bolts not included, replacement recommended.
2006FordF-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2006LincolnTown Car4.6LV8Cylinder Head Bolts not included, replacement recommended.
2006MercuryGrand Marquis4.6LV8Cylinder Head Bolts not included, replacement recommended.
2005FordCrown Victoria4.6LV8Cylinder Head Bolts not included, replacement recommended.
2005FordE-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2005FordE-150 Club Wagon4.6LV8Cylinder Head Bolts not included, replacement recommended.
2005FordE-2504.6LV8Cylinder Head Bolts not included, replacement recommended.
2005FordExplorer4.6LV8Cylinder Head Bolts not included, replacement recommended.
2005FordF-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2005LincolnTown Car4.6LV8Cylinder Head Bolts not included, replacement recommended.
2005MercuryGrand Marquis4.6LV8Cylinder Head Bolts not included, replacement recommended.
2005MercuryMountaineer4.6LV8Cylinder Head Bolts not included, replacement recommended.
2004FordCrown Victoria4.6LV8Cylinder Head Bolts not included, replacement recommended.
2004FordE-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2004FordE-150 Club Wagon4.6LV8Cylinder Head Bolts not included, replacement recommended.
2004FordE-2504.6LV8Cylinder Head Bolts not included, replacement recommended.
2004FordExpedition4.6LV8Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; Intake Manifold Gasket Not Included, Use with #(s) MS16296
2004FordExplorer4.6LV8Cylinder Head Bolts not included, replacement recommended.
2004FordF-1504.6LV8Cylinder Head Bolts not included, replacement recommended.
2004FordF-150 Heritage4.6LV8Cylinder Head Bolts Not Included; Cylinder Head Bolt Replacement Recommended; Intake Manifold Gasket Not Included, Use with #(s) MS16296
2004LincolnTown Car4.6LV8Cylinder Head Bolts not included, replacement recommended.
2004MercuryGrand Marquis4.6LV8Cylinder Head Bolts not included, replacement recommended.
2004MercuryMountaineer4.6LV8Cylinder Head Bolts not included, replacement recommended.
Directly replaces or cross-references 1 part number
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
FEL-PRO — HS 9792 PT-9