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Mahle MS16091 Exhaust Manifold Gasket Set
Reliable Exhaust Manifold Gasket Set for Chevrolet and GMC
The Mahle MS16091 Exhaust Manifold Gasket Set is engineered to meet OEM standards, providing a durable and precise seal for your exhaust system. Designed specifically for Chevrolet and GMC heavy-duty models, this gasket set ensures optimal performance and longevity.
- Constructed from multi-layered steel for enhanced durability and heat resistance
- OEM standard item grade guarantees reliable fit and function
- Package includes 2 gaskets for complete manifold sealing
- Compatible with Chevrolet Silverado 2500 HD, Sierra 3500, and GMC Savana 3500 among others
- Part number MS16091 for easy identification and replacement
Durable Multi-Layered Steel Construction
This exhaust manifold gasket set features a multi-layered steel design that withstands high temperatures and pressure fluctuations common in heavy-duty Chevrolet and GMC trucks. The layered steel construction provides a tight seal that prevents exhaust leaks, reduces noise, and maintains engine efficiency. The MS16091 gasket set is manufactured to OEM standards, ensuring a precise fit and reliable performance across compatible models such as the Chevrolet Avalanche 2500 and GMC Sierra 2500 HD Classic.
Compatible Chevrolet and GMC Models
The Mahle MS16091 gasket set is compatible with a range of Chevrolet and GMC heavy-duty vehicles, including but not limited to:
- Chevrolet Silverado 2500 HD and 3500 Classic
- GMC Sierra 2500 HD and 3500 Classic
- Chevrolet Suburban 2500 and Avalanche 2500
- GMC Savana 3500 and Express 3500
- Chevrolet and GMC C2500, K2500, and P3500 series
Common Applications and Problem Solving
This gasket set is used to seal the exhaust manifold to the cylinder head, preventing exhaust gas leaks and maintaining proper engine operation. It addresses issues such as:
- Exhaust leaks causing noise and reduced engine efficiency
- Loss of backpressure affecting engine performance
- Potential damage to exhaust components from escaping gases
- Increased emissions due to improper sealing
- Engine overheating caused by exhaust leaks
Installation Notes and Tips
For optimal installation, ensure the exhaust manifold and cylinder head surfaces are clean and free of debris before placing the gasket. Use the correct torque specifications for your specific Chevrolet or GMC model to avoid gasket damage. It is recommended to replace the gasket set whenever the exhaust manifold is removed or serviced to maintain a proper seal.
Quality Assurance and Warranty
Mahle manufactures the MS16091 Exhaust Manifold Gasket Set to meet OEM standards, ensuring consistent quality and fitment. While specific warranty details may vary, Mahle products typically come with a limited warranty against manufacturing defects. Refer to the product documentation for exact warranty terms.
| Brand | Mahle |
| Part Number | MS16091 |
| Exhaust Manifold Gasket Material | Multi-Layered Steel |
| Item Grade | OEM Standard |
This part fits 125 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2007 | Chevrolet | Silverado 2500 HD Classic | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2007 | Chevrolet | Silverado 3500 Classic | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2007 | GMC | Sierra 2500 HD Classic | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2007 | GMC | Sierra 3500 Classic | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2006 | Chevrolet | Avalanche 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2006 | Chevrolet | Silverado 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2006 | Chevrolet | Silverado 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2006 | Chevrolet | Suburban 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2006 | GMC | Sierra 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2006 | GMC | Sierra 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2006 | GMC | Yukon XL 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2005 | Chevrolet | Avalanche 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2005 | Chevrolet | Silverado 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2005 | Chevrolet | Silverado 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2005 | Chevrolet | Suburban 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2005 | GMC | Sierra 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2005 | GMC | Sierra 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2005 | GMC | Yukon XL 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2004 | Chevrolet | Avalanche 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2004 | Chevrolet | Silverado 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2004 | Chevrolet | Silverado 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2004 | Chevrolet | Suburban 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2004 | GMC | Sierra 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2004 | GMC | Sierra 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2004 | GMC | Yukon XL 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2003 | Chevrolet | Avalanche 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2003 | Chevrolet | Silverado 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2003 | Chevrolet | Silverado 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2003 | Chevrolet | Suburban 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2003 | GMC | Sierra 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2003 | GMC | Sierra 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2003 | GMC | Yukon XL 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | Chevrolet | Avalanche 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | Chevrolet | Express 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | Chevrolet | Silverado 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | Chevrolet | Silverado 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | Chevrolet | Suburban 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | GMC | Savana 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | GMC | Sierra 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | GMC | Sierra 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2002 | GMC | Yukon XL 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | Chevrolet | Express 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | Chevrolet | Silverado 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | Chevrolet | Silverado 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | Chevrolet | Suburban 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | GMC | Savana 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | GMC | Sierra 2500 HD | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | GMC | Sierra 3500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2001 | GMC | Yukon XL 2500 | 8.1L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | Chevrolet | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | Chevrolet | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | Chevrolet | Express 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | Chevrolet | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | Chevrolet | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | GMC | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | GMC | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | GMC | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | GMC | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 2000 | GMC | Savana 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | Express 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | Chevrolet | P30 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | P3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1999 | GMC | Savana 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | Express 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | Chevrolet | P30 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | P3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1998 | GMC | Savana 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | Express 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | Chevrolet | P30 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | P3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1997 | GMC | Savana 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | Express 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | G30 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | Chevrolet | P30 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | C2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | C2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | C3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | G3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | K2500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | K2500 Suburban | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | K3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | P3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
| 1996 | GMC | Savana 3500 | 7.4L | V8 | N/A | Multi-layered steel construction exhaust manifold gasket. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.