Homeβ€Ί Exhaust > Gaskets and Sealing Systemsβ€Ί Mahle MS16091 Exhaust Manifold Gasket Set
Part #: MS16091

Mahle MS16091 Exhaust Manifold Gasket Set

βš™οΈ 125 vehicles fit this part
πŸ”
Select your vehicle to confirm fitment
Verify this part fits before purchasing β€” free returns if it doesn't
$34.84Free Shipping
🚚Free ShippingNo Cost to Continental U.S.
πŸ”„Free Returns*Wrong fit? No cost
πŸ›‘οΈ60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
πŸ”₯
βœ… In Stock Β· Ready To Ship Most orders ship same-day if ordered before 1pm CST.
βœ…OE Direct Replacement β€” Bolt-on fit, no modifications needed
πŸš—Fitment: Chevrolet and GMC, Silverado 2500 HD Classic, Silverado 3500 Classic, Sierra 2500 HD Classic, Sierra 3500 Classic, Avalanche 2500, Silverado 2500 HD, Silverado 3500, Suburban 2500, Sierra 2500 HD, Sierra 3500, Yukon XL 2500, Express 3500, Savana 3500, C2500, C3500, K2500, K3500, C2500 Suburban, K2500 Suburban, P30, P3500, G30, and G3500
πŸ”„Easy Returns β€” Return within 60 days for a full refund
🚚Fast Shipping β€” Most orders ship same business day before 1pm CST

Reliable Exhaust Manifold Gasket Set for Chevrolet and GMC

The Mahle MS16091 Exhaust Manifold Gasket Set is engineered to meet OEM standards, providing a durable and precise seal for your exhaust system. Designed specifically for Chevrolet and GMC heavy-duty models, this gasket set ensures optimal performance and longevity.

  • Constructed from multi-layered steel for enhanced durability and heat resistance
  • OEM standard item grade guarantees reliable fit and function
  • Package includes 2 gaskets for complete manifold sealing
  • Compatible with Chevrolet Silverado 2500 HD, Sierra 3500, and GMC Savana 3500 among others
  • Part number MS16091 for easy identification and replacement

Durable Multi-Layered Steel Construction

This exhaust manifold gasket set features a multi-layered steel design that withstands high temperatures and pressure fluctuations common in heavy-duty Chevrolet and GMC trucks. The layered steel construction provides a tight seal that prevents exhaust leaks, reduces noise, and maintains engine efficiency. The MS16091 gasket set is manufactured to OEM standards, ensuring a precise fit and reliable performance across compatible models such as the Chevrolet Avalanche 2500 and GMC Sierra 2500 HD Classic.

Compatible Chevrolet and GMC Models

The Mahle MS16091 gasket set is compatible with a range of Chevrolet and GMC heavy-duty vehicles, including but not limited to:

  • Chevrolet Silverado 2500 HD and 3500 Classic
  • GMC Sierra 2500 HD and 3500 Classic
  • Chevrolet Suburban 2500 and Avalanche 2500
  • GMC Savana 3500 and Express 3500
  • Chevrolet and GMC C2500, K2500, and P3500 series

Common Applications and Problem Solving

This gasket set is used to seal the exhaust manifold to the cylinder head, preventing exhaust gas leaks and maintaining proper engine operation. It addresses issues such as:

  • Exhaust leaks causing noise and reduced engine efficiency
  • Loss of backpressure affecting engine performance
  • Potential damage to exhaust components from escaping gases
  • Increased emissions due to improper sealing
  • Engine overheating caused by exhaust leaks

Installation Notes and Tips

For optimal installation, ensure the exhaust manifold and cylinder head surfaces are clean and free of debris before placing the gasket. Use the correct torque specifications for your specific Chevrolet or GMC model to avoid gasket damage. It is recommended to replace the gasket set whenever the exhaust manifold is removed or serviced to maintain a proper seal.

Quality Assurance and Warranty

Mahle manufactures the MS16091 Exhaust Manifold Gasket Set to meet OEM standards, ensuring consistent quality and fitment. While specific warranty details may vary, Mahle products typically come with a limited warranty against manufacturing defects. Refer to the product documentation for exact warranty terms.

BrandMahle
Part NumberMS16091
Exhaust Manifold Gasket MaterialMulti-Layered Steel
Item GradeOEM Standard

This part fits 125 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2007ChevroletSilverado 2500 HD Classic8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2007ChevroletSilverado 3500 Classic8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2007GMCSierra 2500 HD Classic8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2007GMCSierra 3500 Classic8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2006ChevroletAvalanche 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2006ChevroletSilverado 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2006ChevroletSilverado 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2006ChevroletSuburban 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2006GMCSierra 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2006GMCSierra 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2006GMCYukon XL 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2005ChevroletAvalanche 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2005ChevroletSilverado 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2005ChevroletSilverado 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2005ChevroletSuburban 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2005GMCSierra 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2005GMCSierra 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2005GMCYukon XL 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2004ChevroletAvalanche 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2004ChevroletSilverado 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2004ChevroletSilverado 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2004ChevroletSuburban 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2004GMCSierra 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2004GMCSierra 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2004GMCYukon XL 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2003ChevroletAvalanche 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2003ChevroletSilverado 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2003ChevroletSilverado 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2003ChevroletSuburban 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2003GMCSierra 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2003GMCSierra 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2003GMCYukon XL 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002ChevroletAvalanche 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002ChevroletExpress 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002ChevroletSilverado 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002ChevroletSilverado 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002ChevroletSuburban 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002GMCSavana 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002GMCSierra 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002GMCSierra 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2002GMCYukon XL 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001ChevroletExpress 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001ChevroletSilverado 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001ChevroletSilverado 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001ChevroletSuburban 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001GMCSavana 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001GMCSierra 2500 HD8.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001GMCSierra 35008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2001GMCYukon XL 25008.1LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000ChevroletC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000ChevroletC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000ChevroletExpress 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000ChevroletK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000ChevroletK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000GMCC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000GMCC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000GMCK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000GMCK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
2000GMCSavana 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletExpress 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999ChevroletP307.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCP35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1999GMCSavana 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletExpress 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998ChevroletP307.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCP35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1998GMCSavana 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletExpress 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997ChevroletP307.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCP35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1997GMCSavana 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletExpress 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletG307.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996ChevroletP307.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCC25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCC2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCC35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCG35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCK25007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCK2500 Suburban7.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCK35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCP35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.
1996GMCSavana 35007.4LV8N/AMulti-layered steel construction exhaust manifold gasket.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

MS 95840

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.