HomeEngine > Gaskets and Sealing SystemsMahle MS19540 Engine Intake Manifold Gasket Set
Part #: MS19540

Mahle MS19540 Engine Intake Manifold Gasket Set

46 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Chevrolet, Pontiac, and Saturn, Malibu, HHR, Cobalt, G5, G6, Sky, Vue, Solstice, Aura, Ion, and Pursuit
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Overview of Mahle MS19540 Intake Manifold Gasket Set

The Mahle MS19540 Engine Intake Manifold Gasket Set is designed to provide reliable sealing for intake manifolds on select Chevrolet, Pontiac, and Saturn vehicles. Engineered with molded rubber material, this gasket set meets OEM standards to ensure proper fit and durability.

  • Includes 6-piece gasket set with miscellaneous gaskets and seals
  • Constructed from molded rubber for effective sealing
  • OEM standard item grade for consistent quality
  • Compatible with Chevrolet, Pontiac, and Saturn models
  • Part number MS19540 for precise identification

Detailed Product Description

This intake manifold gasket set by Mahle features molded rubber gaskets designed to withstand engine heat and pressure, maintaining a secure seal between the intake manifold and engine block. The set contains six pieces, including various gaskets and seals necessary for a complete intake manifold installation or replacement. While the set does not include a plenum gasket, it covers essential sealing components to prevent air and coolant leaks. The MS19540 gasket set is manufactured to OEM standards, ensuring compatibility and performance for vehicles such as the Chevrolet Cobalt, Malibu, HHR, and Saturn Aura, Vue, and Ion.

Compatible Vehicles and Applications

  • Chevrolet Cobalt, Malibu, HHR, Ion, and G5
  • Pontiac G6, Pursuit, and Solstice
  • Saturn Aura, Vue, and Sky

Use this gasket set when servicing the intake manifold on these specific models to maintain engine efficiency and prevent vacuum leaks.

Common Issues Addressed by This Gasket Set

  • Intake manifold air leaks causing rough idle or poor engine performance
  • Coolant leaks around the intake manifold area
  • Engine vacuum leaks leading to check engine light or reduced fuel efficiency
  • Replacement of worn or damaged intake manifold gaskets during engine repair
  • Prevention of contamination entering the intake system

Installation Notes and Tips

  • Ensure all old gasket material and sealant residues are fully removed before installation
  • Verify compatibility with your vehicle’s make and model using part number MS19540
  • Follow manufacturer torque specifications for intake manifold bolts to avoid gasket damage
  • Inspect intake manifold and mating surfaces for warping or damage prior to gasket installation
  • Use appropriate sealants only if specified by the vehicle manufacturer

Quality Assurance and Warranty

Mahle manufactures the MS19540 intake manifold gasket set to meet OEM standards, providing consistent quality and fitment. While specific warranty details may vary, Mahle products typically come with a limited warranty against defects in materials and workmanship. Refer to the product documentation or Mahle’s official resources for exact warranty terms.

BrandMahle
Part NumberMS19540
Additional Package ContentsContains Miscellaneous Gaskets and Seals
Intake Manifold Gasket MaterialMolded Rubber
Item GradeOEM Standard
Plenum Gasket IncludedNo

This part fits 46 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2012ChevroletMalibu2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2011ChevroletHHR2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2011ChevroletHHR2.2LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2011ChevroletMalibu2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010ChevroletCobalt2.0LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010ChevroletHHR2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010ChevroletHHR2.2LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010ChevroletMalibu2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010PontiacG52.2LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010PontiacG62.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010SaturnSky2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2010SaturnVue2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009ChevroletCobalt2.0LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009ChevroletHHR2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009ChevroletHHR2.2LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009ChevroletMalibu2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009PontiacG52.2LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009PontiacG62.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009PontiacSolstice2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009SaturnAura2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009SaturnSky2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2009SaturnVue2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008ChevroletCobalt2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008ChevroletHHR2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008ChevroletMalibu2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008PontiacG52.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008PontiacG62.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008PontiacSolstice2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008SaturnAura2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008SaturnSky2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2008SaturnVue2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007ChevroletCobalt2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007ChevroletHHR2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007PontiacG52.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007PontiacG62.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007PontiacSolstice2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007SaturnAura2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007SaturnIon2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007SaturnSky2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2007SaturnVue2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2006ChevroletCobalt2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2006ChevroletHHR2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2006PontiacG62.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2006PontiacPursuit2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2006PontiacSolstice2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber
2006SaturnIon2.4LL4N/AIncludes Throttle Body Gasket; Molded Rubber

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

MS 96351-1

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.