HomeExhaust > Gaskets and Sealing SystemsMahle MS20440 Exhaust Manifold Gasket
Part #: MS20440

Mahle MS20440 Exhaust Manifold Gasket

Exhaust Manifold Gasket
27 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$68.46Free Shipping
Free ShippingNo Cost to Continental U.S.
Free Returns*Wrong fit? No cost
60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
Exhaust Manifold Gasket
Fitment: Hyundai and Kia, Optima, Santa Fe, Santa Fe Sport, Sonata, Sorento, Sportage, and Veloster N
Easy Returns — Return within 60 days for a full refund
Fast Shipping — Most orders ship same business day before 1pm CST

Exhaust Manifold Gasket for Hyundai and Kia

The Mahle MS20440 exhaust manifold gasket is a direct-fit sealing component for select Hyundai and Kia applications. It is built with multi-layered steel construction to help maintain a tight seal between the exhaust manifold and cylinder head on covered vehicles.

Key Features

  • Mahle Exhaust Manifold Gasket for OE-style exhaust sealing
  • Multi-layered steel construction for consistent sealing performance
  • Fits select Hyundai Santa Fe, Sonata, Veloster N, and Santa Fe Sport applications
  • Fits select Kia Sportage, Optima, and Sorento applications
  • Cross-reference part number: Hyundai/Kia 28521-2GTA1
  • Part number MS20440 for catalog and service verification

Detailed Description

Mahle MS20440 is an exhaust manifold gasket engineered for specific Hyundai and Kia vehicles, including 2015-2019 Hyundai Sonata, 2016-2019 Kia Optima, 2016-2019 Kia Sportage, 2016-2018 Hyundai Santa Fe Sport, and 2016-2018 Kia Sorento. It also covers later applications such as 2019-2020 Hyundai Santa Fe, 2019-2020 Hyundai Veloster N, 2020 Hyundai Santa Fe, 2020 Hyundai Veloster N, 2020 Kia Optima, and 2020-2022 Kia Sportage. The multi-layered steel design supports a durable exhaust seal where heat and vibration are constant factors. Mahle supplies sealing products used by OEMs and technicians worldwide, and this part number MS20440 follows that service-focused approach.

Common Problems This Gasket Can Address

  • Exhaust leaks at the manifold-to-cylinder-head sealing surface
  • Ticking or puffing noises from a leaking exhaust manifold joint
  • Loss of sealing after gasket heat cycling and age
  • Visible soot around the exhaust manifold flange
  • Failed emissions or drivability concerns related to exhaust leakage

Installation Notes and Tips

Verify engine application by year, make, and model before installation. Clean the mating surfaces thoroughly and inspect the exhaust manifold and fasteners for damage or warpage before reassembly. Use the vehicle service procedure for torque sequence and final tightening to help the new gasket seal correctly.

Quality Assurance

Mahle is known for sealing products trusted in OEM and professional repair environments. MS20440 is a service part built to meet the demands of exhaust system sealing on covered Hyundai and Kia vehicles.

This part fits 27 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2022KiaSportage2.0LL4N/AMulti-Layered Steel; Exhaust Manifold Gasket
2021KiaSportage2.0LL4N/AMulti-Layered Steel; Exhaust Manifold Gasket
2020HyundaiSanta Fe2.0LL4N/AMulti-Layered Steel; Exhaust Manifold Gasket
2020HyundaiVeloster N2.0LL4N/AMulti-Layered Steel; Exhaust Manifold Gasket
2020KiaOptima2.0LL4N/AMulti-Layered Steel; Exhaust Manifold Gasket
2020KiaSportage2.0LL4N/AMulti-Layered Steel; Exhaust Manifold Gasket
2019HyundaiSanta Fe2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2019HyundaiSonata2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2019HyundaiVeloster N2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2019KiaOptima2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2019KiaSportage2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2018HyundaiSanta Fe Sport2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2018HyundaiSonata2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2018KiaOptima2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2018KiaSorento2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2018KiaSportage2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2017HyundaiSanta Fe Sport2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2017HyundaiSonata2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2017KiaOptima2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2017KiaSorento2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2017KiaSportage2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2016HyundaiSanta Fe Sport2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2016HyundaiSonata2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2016KiaOptima2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2016KiaSorento2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2016KiaSportage2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.
2015HyundaiSonata2.0LL4N/AMulti-layered steel construction exhaust manifold gasket.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

28521-2GTA1

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.