Maval 9060M Rack and Pinion Assembly

Overview of Maval Remanufactured Rack and Pinion 9060M

The Maval Remanufactured Rack and Pinion Assembly 9060M is designed specifically for Volkswagen Vanagon models. This steering gear component offers precise control with a total of 3.5 turns lock to lock, ensuring responsive handling and reliable performance.

• Compatible with Volkswagen Vanagon
• Part Number: 9060M
• Total Turns Lock to Lock: 3.5
• Casting Material: Steel and aluminum for durability
• Rack Length: 23.25 inches (590.55 mm)
• Input Shaft Diameter: 0.69 inches (17.48 mm)
• Input Shaft Length: 1.25 inches (31.83 mm)
• Number of Mounting Holes: 4 with 17.5 mm and 444.5 mm spacing
• Pressure Port Thread Size: M14 x 1.5
• Return Port Thread Size: M16 x 1.5
• Hose Port Type: O-ring seal

Details on the Remanufactured Rack and Pinion Product Line

The Maval Remanufactured Rack and Pinion line focuses on restoring steering assemblies to meet original equipment specifications. This process involves refurbishing key components such as the rack, pinion, and housing using quality steel and aluminum materials. The 9060M model benefits from this remanufacturing approach, providing a cost-effective alternative to new parts while maintaining reliable steering performance for Volkswagen Vanagon vehicles.

Technical Description and Specifications

This rack and pinion assembly features a rack length of 23.25 inches (590.55 mm) and an input shaft diameter of 0.69 inches (17.48 mm), with a shaft length of 1.25 inches (31.83 mm). The assembly includes four mounting holes spaced at 17.5 mm and 444.5 mm, ensuring proper fitment and secure installation. The pressure and return ports use metric thread sizes M14 x 1.5 and M16 x 1.5 respectively, with O-ring type hose ports to maintain hydraulic integrity. Note that inner tie rods are not included with this assembly.

Common Applications and Problem Resolution

• Replacement for worn or leaking rack and pinion assemblies on Volkswagen Vanagon
• Restores precise steering control and reduces play in the steering wheel
• Addresses hydraulic leaks from pressure or return ports
• Eliminates noise or stiffness caused by damaged rack components
• Improves overall vehicle handling and safety

Installation Notes and Tips

Ensure compatibility with Volkswagen Vanagon models before installation. Verify mounting hole alignment and measure input shaft dimensions to confirm fit. Use appropriate torque specifications for the four mounting bolts and properly seal pressure and return ports with compatible O-rings. Since inner tie rods are not included, inspect and replace tie rods separately if necessary.

Quality Assurance and Warranty

The Maval Remanufactured Rack and Pinion 9060M undergoes thorough inspection and testing to meet OEM standards. The use of steel and aluminum casting materials contributes to durability and corrosion resistance. Warranty details should be confirmed with the distributor or installer, as coverage may vary.