Motorad
Integrated Housing Thermostat

Motorad 540-198 Engine Coolant Thermostat Housing Assembly

Brand Motorad 540-198
Bleeder Hole No
Bolt Hole Quantity 2
Bolts Included No
Color Silver
Gasket or Seal included Yes
Gasket/Seal Material Rubber
Gasket/Seal Material Rubber
Hardware included No
Installation Tool Included No
Jiggle Pin Included No
Material Aluminum, stainless steel, copper
Mounting Hardware Included No
Number Of Bolt Holes 2
Number Of Outlet Ports 1
Number Of Seals 1
Opening Temperature 198
Outlet Diameter 1.66 in
Start to Open Temperature 198 deg. f
Temperature 198 deg. f
Temperature (Degree) 198
Product line Integrated Housing Thermostat
Fits Chevrolet and Fiat · 49 vehicles

OE-spec construction. Built with OEM-quality materials and manufacturing processes.

Integrated housing design. Thermostat, housing, and seal are combined for service-ready replacement.

198°F temperature rating. Provides OE-specified thermal control for the cooling system.

Cross-references Continental 49839, Dorman - OE Solutions 540-198 and 902-843 for the same application. See all 8.

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Integrated Thermostat Housing Assembly

Motorad 540-198 is an engine coolant thermostat housing assembly built to OE specifications for cooling-system service. It uses OEM-quality materials and includes the thermostat housing and seal for applications that call for a 198°F opening temperature.

Key Features

  • Integrated housing thermostat design for direct cooling-system replacement.
  • 198°F opening temperature for OE-specified thermal control.
  • Aluminum, stainless steel, and copper construction with a silver finish.
  • Rubber seal included for a proper housing-to-engine seal.
  • Two bolt holes and one outlet port for application-specific fitment.
  • OE Supplier manufacturing process with OEM-style seals where applicable.

Detailed Description

This Motorad thermostat housing assembly is engineered for vehicles that require a 198°F thermostat and integrated housing design. The copper case and wax compound are used to respond quickly to coolant temperature changes, while the offset design and air relief valve support stable coolant flow during operation. Fits 2004-2020 Chevrolet Tornado, N/A; Fits 2015-2017 Fiat Palio, N/A; Fits 2004-2011 Fiat Palio, N/A; Fits 2010-2012 Chevrolet Chevy, N/A; Fits 2008-2009 Fiat Idea, N/A; Fits 2002-2008 Chevrolet Corsa, N/A; Fits 2004-2008 Chevrolet Meriva, N/A; Fits 2007-2008 Fiat Strada, N/A; Fits 2003 Chevrolet Chevy Monza, N/A. This part cross-references Dorman - OE Solutions 540-198 for the same application.

Common Replacement Issues

  • Coolant temperature that stays too low or runs too hot.
  • Cracked or warped thermostat housing.
  • Leaking seal at the housing interface.
  • Slow thermostat response during warm-up.
  • Cooling-system service caused by worn integrated housing components.

Installation Notes and Quality

Verify the 198°F temperature specification and match the housing style to the original part before installation. Confirm the outlet diameter, bolt-hole count, and seal style against the removed component. Motorad manufactures this part with OEM quality materials and processes as an OE Supplier. Part number 540-198 is also referenced by Dorman - OE Solutions 540-198 for the same application.

This part fits 49 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
2020ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2019ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2018ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2017ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2017FiatPalio1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2016ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2016FiatPalio1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2015ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2015FiatPalio1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2014ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2013ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2012ChevroletChevy1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2012ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2011ChevroletChevy1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2011ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2011FiatPalio1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2010ChevroletChevy1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2010ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2010FiatPalio1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2009ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2009FiatIdea1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2009FiatPalio1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2008ChevroletCorsa1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2008ChevroletMeriva1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2008ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2008FiatIdea1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2008FiatPalio1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2008FiatStrada1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2007ChevroletCorsa1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2007ChevroletMeriva1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2007ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2007FiatPalio1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2007FiatStrada1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2006ChevroletCorsa1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2006ChevroletMeriva1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2006ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2006FiatPalio1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2005ChevroletCorsa1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2005ChevroletMeriva1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2005ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2005FiatPalio1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2005FiatPalio1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2004ChevroletCorsa1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2004ChevroletMeriva1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2004ChevroletTornado1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2004FiatPalio1.6LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2003ChevroletChevy Monza1.6LL4Temperature 198F; Includes thermostat, housing, and seal; Built in Brazil; OE Specified Temperature; Integrated Housing Thermostat
2003ChevroletCorsa1.8LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
2002ChevroletCorsa1.4LL4Temperature 198F; Includes thermostat, housing, and seal; OE Specified Temperature; Integrated Housing Thermostat
Directly replaces or cross-references 8 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Continental — 49839Dorman - OE Solutions — 540-198902-84354080DL540987083256954019893275736