HomeBelts and Cooling > Thermostat and HousingMotorad CH5641 Engine Coolant Thermostat Housing Cover
Part #: CH5641

Motorad CH5641 Engine Coolant Thermostat Housing Cover

⚙️ 24 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Mercury, Explorer, Explorer Sport Trac, and Mountaineer
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Overview of Motorad CH5641 Thermostat Housing Cover

The Motorad CH5641 Engine Coolant Thermostat Housing Cover is designed specifically for Ford and Mercury vehicles, including the Explorer, Explorer Sport, Explorer Sport Trac, and Mountaineer models. This black plastic housing cover comes with a gasket to ensure a secure seal and proper engine cooling system function.

  • Durable black plastic construction for corrosion resistance
  • Includes gasket for reliable sealing
  • Three mounting holes for secure installation
  • 1.5 inch outlet diameter compatible with specified vehicles
  • Compatible with Ford and Mercury Explorer, Explorer Sport, Explorer Sport Trac, and Mountaineer

Detailed Product Description

The Motorad CH5641 thermostat housing cover is engineered to maintain optimal engine temperature by housing the thermostat securely within the cooling system. Made from durable plastic, this cover resists corrosion and heat damage, extending the life of your vehicle’s cooling components. The included gasket ensures a tight seal to prevent coolant leaks, while the three mounting holes provide a stable fit. With a 1.5 inch outlet diameter, this housing cover matches the original equipment specifications for Ford and Mercury Explorer and Mountaineer models, ensuring proper coolant flow and system integrity.

Compatible Vehicles and Applications

  • Ford Explorer (various trims)
  • Ford Explorer Sport
  • Ford Explorer Sport Trac
  • Mercury Mountaineer

This part is specifically designed for these models, making it a reliable replacement for the original thermostat housing cover in the engine coolant system.

Common Issues Addressed by This Thermostat Housing Cover

  • Coolant leaks caused by cracked or damaged housing covers
  • Overheating due to faulty thermostat housing seals
  • Corrosion-related failures in older plastic or metal housings
  • Improper coolant flow from damaged outlet connections
  • Loose mounting leading to coolant system pressure loss

Installation Notes and Tips

Ensure the engine is cool before beginning installation to avoid burns from hot coolant. Remove the old thermostat housing cover carefully, cleaning the mounting surface thoroughly to remove any old gasket material. Install the new gasket included with the Motorad CH5641 and align the housing cover using the three mounting holes. Tighten mounting bolts evenly to the manufacturer’s torque specifications (bolts not included). Verify the outlet diameter matches your vehicle’s coolant hose for a proper fit.

Quality Assurance and Warranty

Motorad manufactures this thermostat housing cover to meet or exceed OEM standards for fit and function. The plastic material is selected for durability and resistance to heat and corrosion. This part includes a gasket to ensure a proper seal and reduce the risk of leaks. While specific warranty details may vary, Motorad products typically come with a limited warranty against defects in materials and workmanship.

BrandMotorad
Part NumberCH5641
Bolts IncludedNo
ColorBlack
Gasket Or Seal IncludedYes
MaterialPlastic
Mounting Hole Quantity3
Outlet Diameter1.5 in

This part fits 24 vehicles. Search below:

YearMakeModel# DoorsLitersCylindersPositionNotes
2010FordExplorer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2010FordExplorer Sport Trac4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2010MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2009FordExplorer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2009FordExplorer Sport Trac4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2009MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2008FordExplorer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2008FordExplorer Sport Trac4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2008MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2007FordExplorer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2007FordExplorer Sport Trac4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2007MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2006FordExplorer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2006MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2005FordExplorer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2005MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2004FordExplorer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2004MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2003FordExplorer4 Door4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2003FordExplorer Sport4.0LV6N/A
2003MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2002FordExplorer4 Door4.0LV6N/AIncludes housing and seal; Water Outlet Replacement
2002FordExplorer Sport4.0LV6N/A
2002MercuryMountaineer4.0LV6N/AIncludes housing and seal; Water Outlet Replacement

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

2L2Z8592AA6L2Z8592FA81564185285902-8969CH5641CH5641NI

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.