Nissens 961265 Intercooler

Nissens Intercooler 961265 for Volvo

The Nissens 961265 intercooler is a specific-fit, air-cooled replacement built for select Volvo turbocharged applications. It is engineered with an aluminum core, brazed cooling fins, and plastic tanks to support efficient charge-air cooling and stable performance in demanding driving conditions.

Key Features

• Specific-fit intercooler for select Volvo S90 and Volvo XC60 applications
• Air-cooled design with aluminum core construction
• Brazed cooling fins for efficient heat transfer
• Plastic tank material for high-temperature resistance
• Integrated turbulators in the tubes to improve cooling performance
• Tested to OE specifications for corrosion, vibration, pressure impulse, thermal expansion, and thermal performance
• Inlet outside diameter: 2.20 in.; outlet outside diameter: 2.20 in.
• Core dimensions: 24.21 in. length, 3.15 in. width, 6.34 in. height

Product Details

This Nissens intercooler, part number 961265, is built for direct replacement use in turbocharged Volvo S90 and Volvo XC60 models. It is designed to manage compressed intake air temperatures by transferring heat through an aluminum core with brazed fins, helping maintain consistent charge-air cooling under load. The reinforced plastic tanks and OE-spec testing support durability in real-world thermal and vibration conditions. This part cross-references Monroe Shocks & Struts (e.g., 31410892) for the same application.

Vehicle Fitment

• Fits 2017-2024 Volvo S90, N/A, Regular
• Fits 2018-2021 Volvo XC60, N/A, Regular

What This Intercooler Helps Address

• Reduced charge-air cooling efficiency
• Heat buildup in turbocharged intake systems
• Leaks or damage in the intercooler core or tanks
• Fitment issues from a worn or incorrect replacement unit
• Performance loss caused by restricted airflow through the cooling core

Installation Notes

Verify inlet and outlet diameters, core dimensions, and vehicle fitment before installation. This is a specific-fit intercooler for select Volvo S90 and Volvo XC60 models, so compare the original unit to the replacement part number 961265 and confirm mounting points and hose connections match the vehicle configuration.

Quality Assurance

Nissens manufactures and tests this intercooler to OE specifications and subjects it to corrosion, vibration, pressure impulse, thermal expansion, and thermal performance testing. Those checks help confirm the unit is built for consistent fit and cooling performance in the listed Volvo applications.