Nissens 961269 Intercooler

Nissens Intercooler 961269 for Mini

The Nissens 961269 intercooler is a specific-fit, air-cooled replacement built for 2020-2024 Mini Cooper, Cooper Clubman, and Cooper Countryman applications. It is manufactured and tested to OE specifications to support consistent charge-air cooling and reliable fitment.

Key Features

• Specific-fit intercooler for select Mini models
• Air-cooled design with aluminum core and plastic tanks
• Brazed cooling fins for efficient heat transfer
• Integrated turbulators in the tubes to improve cooling performance
• Reinforced plastic tanks for high-temperature resistance
• Tested for corrosion, vibration, pressure impulse, thermal expansion, and thermal performance
• Inlet outside diameter: 2.40 in; outlet outside diameter: 2.40 in
• Core dimensions: 23.03 in length, 3.86 in width, 3.74 in height

Detailed Description

Nissens part number 961269 is an OE-spec intercooler designed for Mini Cooper, Mini Cooper Clubman, and Mini Cooper Countryman models from 2020 through 2024. The aluminum core, brazed fin construction, and plastic end tanks are engineered to manage charge-air temperatures while maintaining a direct-fit layout for the listed vehicles. This part cross-references Monroe Shocks & Struts (e.g., 8645761, CI727000P) for the same application.

For buyers searching for a 2020-2024 Mini Cooper intercooler replacement, a Mini Cooper Clubman intercooler, or a Mini Cooper Countryman intercooler by part number 961269, this unit matches the specified OE-style dimensions and connection sizes. Nissens validates each intercooler against performance and durability requirements to help maintain stable cooling under thermal and mechanical load.

What This Part Helps Address

• Reduced charge-air cooling efficiency
• Heat-related loss of turbocharged engine performance
• Leaks or damage in the intercooler core or tanks
• Fitment issues from a worn or incorrect replacement unit
• Corrosion or vibration-related deterioration in the cooling assembly

Installation Notes and Tips

Verify inlet and outlet diameter, core size, and mounting points against the removed unit before installation. Inspect adjacent charge-air hoses, clamps, and seals for wear, and confirm the cooling system is free of debris or damage that could affect airflow. Use the included mounting hardware only if it matches the vehicle’s original attachment points and service procedure.

Quality Assurance

Nissens manufactures this intercooler to OE specifications and subjects it to corrosion, vibration, pressure impulse, thermal expansion, and thermal performance testing. That validation supports consistent fit and dependable operation in the listed Mini applications.