Nissens 961540

Nissens 961540 Thermal Component

Nissens 961540 is a specific-fit thermal and engine-efficiency component built with an aluminum core, plastic tank material, and brazed cooling fins for consistent heat transfer. It is engineered for direct replacement use on select Volvo XC40 applications and includes mounting hardware.

Key Features

• Specific-fit design for select Volvo XC40 models
• Aluminum core with brazed cooling fins
• Plastic tank construction
• Inlet outside diameter: 2.40
• Outlet outside diameter: 2.40
• Core dimensions: 24.3300 length, 5.7900 height, 3.1500 width
• Mounting hardware included

Product Details

Built by Nissens, part number 961540 reflects the brand’s focus on thermal management and engine efficiency components for the aftermarket. The aluminum core and brazed fin construction support efficient thermal transfer, while the plastic tank material helps maintain a lightweight, OE-style replacement profile. This part cross-references AP Exhaust 18117 for the same application.

Compatible with 2022 Volvo XC40 and 2019-2021 Volvo XC40, this Nissens 961540 component is a direct-fit option for owners searching for a Volvo XC40 replacement part by year and model. If you are sourcing a Nissens 961540 for a 2019-2022 Volvo XC40, verify the existing unit dimensions and connection sizes before installation.

Common Issues Addressed

• Heat transfer loss from a worn or damaged thermal component
• Leaks at aging plastic tank or connection points
• Reduced cooling efficiency from internal fin deterioration
• Fitment problems caused by a mismatched replacement part

Installation Notes

Confirm inlet and outlet outside diameter measurements, core dimensions, and vehicle application before installation. Inspect adjacent hoses, seals, and mounting points for wear, and replace any damaged related components during service. Use the included mounting hardware where applicable and follow the vehicle service procedure for proper system refill and bleed steps.

Quality Assurance

Nissens develops and manufactures thermal management components to consistent quality standards for aftermarket service. The 961540 is built as a specific-fit replacement for select Volvo XC40 applications and is backed by Nissens’ manufacturing focus on thermal and engine efficiency parts.