Nissens 96438 Intercooler - Front

Reliable Intercooler for Mercedes-Benz GL320 and GL350

The Nissens intercooler part number 96438 is designed specifically for Mercedes-Benz GL320 and GL350 models. Engineered to optimize air cooling efficiency, this intercooler supports improved engine performance and durability.

• Core material constructed from lightweight aluminum for effective heat dissipation
• Core dimensions: 21.65 inches length, 10.94 inches height, and 2.52 inches width
• Inlet and outlet outside diameters both measure 2.99 inches for precise fitment
• Plastic tank material designed for durability and corrosion resistance
• Brazed cooling fins construction enhances thermal conductivity and strength
• Specific fit for Mercedes-Benz GL320 and GL350 ensures proper installation and function
• Mounting hardware included for straightforward replacement

Detailed Product Description

The Nissens 96438 intercooler is built with a brazed cooling fins design that maximizes heat transfer while maintaining structural integrity. Its aluminum core efficiently reduces intake air temperatures, which helps maintain optimal engine performance under various driving conditions. The plastic tanks provide resistance against corrosion and wear, extending the intercooler's service life. With inlet and outlet diameters of 2.99 inches, this intercooler fits precisely on the specified Mercedes-Benz GL320 and GL350 models, ensuring seamless integration with the vehicle's existing cooling system.

Common Applications and Problem Solving

• Reduces intake air temperature to prevent engine knocking and improve combustion efficiency
• Replaces worn or damaged intercoolers to restore proper boost pressure and airflow
• Addresses overheating issues related to intercooler core degradation or leaks
• Improves turbocharger performance by maintaining cooler charge air temperatures
• Helps maintain engine reliability during high-load or extended driving conditions

Installation Notes and Tips

When installing the Nissens intercooler 96438 on Mercedes-Benz GL320 or GL350 models, ensure all connections are clean and free of debris. Verify that the inlet and outlet hoses match the 2.99-inch diameter specifications for a secure fit. Properly torque mounting hardware to manufacturer specifications to avoid leaks or movement. It is recommended to inspect related cooling system components during installation to ensure overall system integrity.

Quality Assurance and Warranty

Nissens intercoolers are manufactured to meet strict quality standards, using durable materials such as aluminum cores and plastic tanks designed for longevity. The brazed cooling fins construction provides enhanced strength and thermal performance. While specific warranty details may vary, Nissens products typically come with a limited warranty covering defects in materials and workmanship to provide confidence in your purchase.