Nissens 96438 Intercooler - Front

Nissens 96438 Intercooler for Mercedes-Benz GL-Class

The Nissens 96438 intercooler is a specific-fit replacement for front-mounted charge-air cooling on select Mercedes-Benz GL350 and GL320 models. Built with an aluminum core, plastic tanks, and brazed cooling fins, it supports efficient intake air temperature control for turbocharged diesel applications.

Key Features

• Specific-fit intercooler for front installation
• Aluminum core with plastic tank construction
• Brazed cooling fins for effective heat transfer
• Inlet and outlet outside diameter: 2.99 in.
• Core dimensions: 21.6500 in. length, 10.9400 in. height, 2.5200 in. width
• Mounting hardware included
• Cross-references OE-style part numbers 1645000000 and A1645000000 for the same application

Detailed Description

Nissens 96438 is engineered for front-position fitment on 2007-2009 Mercedes-Benz GL320 and 2010-2012 Mercedes-Benz GL350 models. As an intercooler, it helps reduce charge-air temperature after turbo compression, supporting consistent engine efficiency and intake performance. The aluminum core and brazed fin construction are paired with plastic end tanks to match the demands of OE-style cooling system service on the Mercedes-Benz GL-Class.

Nissens develops thermal management components with a focus on quality and ongoing aftermarket coverage. Part number 96438 is a direct replacement choice for technicians and owners looking for a front intercooler for Mercedes-Benz GL350, front, or a front intercooler for Mercedes-Benz GL320, front, with dimensions and connection sizes that align with the listed application.

What It Helps Address

• Elevated intake air temperatures from a worn or leaking intercooler
• Boost pressure loss caused by damaged charge-air cooling components
• Reduced engine efficiency under load
• Cracked or corroded factory intercooler tanks or core passages
• Cooling system service needs on Mercedes-Benz GL350 and GL320 front applications

Installation Notes and Tips

Verify front-position fitment before installation and compare inlet and outlet diameters, core size, and mounting points against the original unit. Inspect charge-air hoses, clamps, and adjacent cooling components for wear before reassembly. For best results, confirm compatibility with 2007-2009 Mercedes-Benz GL320, front, and 2010-2012 Mercedes-Benz GL350, front, using the vehicle’s VIN and OE reference numbers.

Quality Assurance

Nissens manufactures thermal and engine-efficiency components to consistent aftermarket standards, with product development focused on current vehicle requirements. Part number 96438 is built as a specific-fit intercooler for the listed Mercedes-Benz GL-Class applications and is backed by Nissens’ quality-focused manufacturing approach.