Nissens 96526 Intercooler

Nissens Intercooler 96526 for Mercedes-Benz Sprinter

The Nissens 96526 intercooler is a specific-fit charge air cooler built for Mercedes-Benz Sprinter diesel applications. It uses an aluminum core with plastic tanks and brazed cooling fins to support efficient intake air cooling in the turbocharged system.

• Specific-fit intercooler for select Mercedes-Benz Sprinter models
• Aluminum core with plastic tank construction
• Brazed cooling fins for efficient heat transfer
• Inlet outside diameter: 2.22 in.
• Outlet outside diameter: 2.22 in.
• Core dimensions: 25.20 in. length, 2.52 in. width, 7.95 in. height
• Mounting hardware included

Detailed Product Overview

Nissens part number 96526 is engineered as a direct replacement intercooler for Mercedes-Benz Sprinter 2500, Sprinter 3500, and Sprinter 3500XD applications listed below. By cooling compressed intake air before it enters the engine, this intercooler helps maintain charge-air density and supports consistent engine efficiency in demanding driving conditions. This part cross-references OE numbers 2E0145804A and 9065010201 for the same application.

Nissens develops thermal management components with a focus on OE-style fit and material quality. The 96526 intercooler combines an aluminum core with plastic end tanks and brazed cooling fins for a durable, service-ready design. If you are replacing a leaking or damaged Mercedes-Benz Sprinter intercooler, part number 96526 provides the correct fitment for the listed vehicles.

Vehicle Fitment

• Fits 2020-2022 Mercedes-Benz Sprinter 2500, N/A
• Fits 2020-2022 Mercedes-Benz Sprinter 3500, N/A
• Fits 2020-2022 Mercedes-Benz Sprinter 3500XD, N/A
• Fits 2013-2018 Mercedes-Benz Sprinter 2500, N/A
• Fits 2013-2018 Mercedes-Benz Sprinter 3500, N/A

Common Replacement Reasons

• Cracked or leaking intercooler end tanks
• Reduced boost-air cooling performance
• Damage from road debris or corrosion
• Loss of charge-air efficiency under load
• Fitment replacement for a worn OE unit

Installation Notes

Verify inlet and outlet sizing before installation and inspect all charge-air hoses, clamps, and seals for wear. Confirm the mounting points and surrounding cooling components are clean and undamaged before installing the new intercooler. Professional installation is recommended for proper sealing and system inspection.

Quality Assurance

Nissens is a recognized manufacturer of thermal and engine-efficiency components, and this intercooler is produced to support consistent aftermarket replacement quality. Part number 96526 is built as a specific-fit solution for the listed Mercedes-Benz Sprinter applications.