OE Quality
60-Day Returns

Nissens 96526 Intercooler
Overview of Nissens Intercooler 96526 for Mercedes-Benz Sprinter
The Nissens intercooler 96526 is designed specifically for Mercedes-Benz Sprinter 2500, 3500, and 3500XD models. Engineered with precision, this intercooler ensures efficient cooling performance to support your vehicle's turbocharged engine.
- Core length: 25.2 inches
- Core height: 7.95 inches
- Core width: 2.52 inches
- Inlet and outlet outside diameter: 2.22 inches
- Core material: Aluminum with brazed cooling fins
- Plastic tank material
- Mounting hardware included
- Specific fit for Mercedes-Benz Sprinter 2500, 3500, and 3500XD
Detailed Product Description
The Nissens intercooler 96526 features a robust aluminum core with brazed cooling fins that enhance heat dissipation and maintain optimal intake air temperatures. The plastic tanks reduce weight while maintaining durability. Both the inlet and outlet have an outside diameter of 2.22 inches, ensuring proper connection with the vehicle’s turbo system. With a core length of 25.2 inches, height of 7.95 inches, and width of 2.52 inches, this intercooler is engineered for a precise fit and efficient airflow. The included mounting hardware simplifies installation, making it a direct replacement for the original intercooler in Mercedes-Benz Sprinter 2500, 3500, and 3500XD models.
Common Applications and Problem Solving
- Reduces intake air temperature to improve engine efficiency
- Prevents turbo lag caused by excessive heat
- Replaces damaged or leaking intercoolers
- Restores proper boost pressure and airflow
- Addresses overheating issues in turbocharged Sprinter engines
Installation Notes and Tips
Installation of the Nissens intercooler 96526 requires basic mechanical skills and tools. Ensure all connections are clean and free of debris before mounting. Use the included hardware for secure fitting. Verify that the inlet and outlet hoses match the 2.22-inch diameter specifications for proper sealing. It is recommended to inspect related components such as hoses and clamps during installation to prevent future leaks.
Quality Assurance and Warranty
Nissens intercoolers are manufactured to meet OEM standards, using high-quality aluminum cores and durable plastic tanks. The brazed cooling fins provide reliable heat transfer and long service life. This intercooler 96526 comes with a manufacturer-backed warranty covering defects in materials and workmanship, ensuring dependable performance for your Mercedes-Benz Sprinter 2500, 3500, and 3500XD vehicles.
This part fits 29 vehicles. Search below:
| Year | Make | Model | Submodel | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|---|
| 2022 | Mercedes-Benz | Sprinter 2500 | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2022 | Mercedes-Benz | Sprinter 3500 | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2022 | Mercedes-Benz | Sprinter 3500XD | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2021 | Mercedes-Benz | Sprinter 2500 | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2021 | Mercedes-Benz | Sprinter 3500 | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2021 | Mercedes-Benz | Sprinter 3500XD | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2020 | Mercedes-Benz | Sprinter 2500 | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2020 | Mercedes-Benz | Sprinter 3500 | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2020 | Mercedes-Benz | Sprinter 3500XD | Base | 2.1L | L4 | DIESEL | N/A | Regular |
| 2018 | Mercedes-Benz | Sprinter 2500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2018 | Mercedes-Benz | Sprinter 3500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2017 | Mercedes-Benz | Sprinter 2500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2017 | Mercedes-Benz | Sprinter 2500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2017 | Mercedes-Benz | Sprinter 3500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2017 | Mercedes-Benz | Sprinter 3500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2016 | Mercedes-Benz | Sprinter 2500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2016 | Mercedes-Benz | Sprinter 2500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2016 | Mercedes-Benz | Sprinter 3500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2016 | Mercedes-Benz | Sprinter 3500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2015 | Mercedes-Benz | Sprinter 2500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2015 | Mercedes-Benz | Sprinter 2500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2015 | Mercedes-Benz | Sprinter 3500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2015 | Mercedes-Benz | Sprinter 3500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2014 | Mercedes-Benz | Sprinter 2500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2014 | Mercedes-Benz | Sprinter 2500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2014 | Mercedes-Benz | Sprinter 3500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2014 | Mercedes-Benz | Sprinter 3500 | Base | 2.1L | L4 | DIESEL | N/A | |
| 2013 | Mercedes-Benz | Sprinter 2500 | Base | 3.0L | V6 | DIESEL | N/A | |
| 2013 | Mercedes-Benz | Sprinter 3500 | Base | 3.0L | V6 | DIESEL | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.