Part #: 96526

Nissens 96526 Intercooler

⚙️ 29 vehicles fit this part
🔍
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$174.15Free Shipping
🚚Free ShippingNo Cost to Continental U.S.
🔄Free Returns*Wrong fit? No cost
🛡️60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
🔥
✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Mercedes-Benz, Sprinter 2500 and Sprinter 3500
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of Nissens Intercooler 96526 for Mercedes-Benz Sprinter

The Nissens intercooler 96526 is designed specifically for Mercedes-Benz Sprinter 2500, 3500, and 3500XD models. Engineered with precision, this intercooler ensures efficient cooling performance to support your vehicle's turbocharged engine.

  • Core length: 25.2 inches
  • Core height: 7.95 inches
  • Core width: 2.52 inches
  • Inlet and outlet outside diameter: 2.22 inches
  • Core material: Aluminum with brazed cooling fins
  • Plastic tank material
  • Mounting hardware included
  • Specific fit for Mercedes-Benz Sprinter 2500, 3500, and 3500XD

Detailed Product Description

The Nissens intercooler 96526 features a robust aluminum core with brazed cooling fins that enhance heat dissipation and maintain optimal intake air temperatures. The plastic tanks reduce weight while maintaining durability. Both the inlet and outlet have an outside diameter of 2.22 inches, ensuring proper connection with the vehicle’s turbo system. With a core length of 25.2 inches, height of 7.95 inches, and width of 2.52 inches, this intercooler is engineered for a precise fit and efficient airflow. The included mounting hardware simplifies installation, making it a direct replacement for the original intercooler in Mercedes-Benz Sprinter 2500, 3500, and 3500XD models.

Common Applications and Problem Solving

  • Reduces intake air temperature to improve engine efficiency
  • Prevents turbo lag caused by excessive heat
  • Replaces damaged or leaking intercoolers
  • Restores proper boost pressure and airflow
  • Addresses overheating issues in turbocharged Sprinter engines

Installation Notes and Tips

Installation of the Nissens intercooler 96526 requires basic mechanical skills and tools. Ensure all connections are clean and free of debris before mounting. Use the included hardware for secure fitting. Verify that the inlet and outlet hoses match the 2.22-inch diameter specifications for proper sealing. It is recommended to inspect related components such as hoses and clamps during installation to prevent future leaks.

Quality Assurance and Warranty

Nissens intercoolers are manufactured to meet OEM standards, using high-quality aluminum cores and durable plastic tanks. The brazed cooling fins provide reliable heat transfer and long service life. This intercooler 96526 comes with a manufacturer-backed warranty covering defects in materials and workmanship, ensuring dependable performance for your Mercedes-Benz Sprinter 2500, 3500, and 3500XD vehicles.

This part fits 29 vehicles. Search below:

YearMakeModelSubmodelLitersCylindersFuel TypePositionNotes
2022Mercedes-BenzSprinter 2500Base2.1LL4DIESELN/ARegular
2022Mercedes-BenzSprinter 3500Base2.1LL4DIESELN/ARegular
2022Mercedes-BenzSprinter 3500XDBase2.1LL4DIESELN/ARegular
2021Mercedes-BenzSprinter 2500Base2.1LL4DIESELN/ARegular
2021Mercedes-BenzSprinter 3500Base2.1LL4DIESELN/ARegular
2021Mercedes-BenzSprinter 3500XDBase2.1LL4DIESELN/ARegular
2020Mercedes-BenzSprinter 2500Base2.1LL4DIESELN/ARegular
2020Mercedes-BenzSprinter 3500Base2.1LL4DIESELN/ARegular
2020Mercedes-BenzSprinter 3500XDBase2.1LL4DIESELN/ARegular
2018Mercedes-BenzSprinter 2500Base3.0LV6DIESELN/A
2018Mercedes-BenzSprinter 3500Base3.0LV6DIESELN/A
2017Mercedes-BenzSprinter 2500Base2.1LL4DIESELN/A
2017Mercedes-BenzSprinter 2500Base3.0LV6DIESELN/A
2017Mercedes-BenzSprinter 3500Base2.1LL4DIESELN/A
2017Mercedes-BenzSprinter 3500Base3.0LV6DIESELN/A
2016Mercedes-BenzSprinter 2500Base3.0LV6DIESELN/A
2016Mercedes-BenzSprinter 2500Base2.1LL4DIESELN/A
2016Mercedes-BenzSprinter 3500Base2.1LL4DIESELN/A
2016Mercedes-BenzSprinter 3500Base3.0LV6DIESELN/A
2015Mercedes-BenzSprinter 2500Base3.0LV6DIESELN/A
2015Mercedes-BenzSprinter 2500Base2.1LL4DIESELN/A
2015Mercedes-BenzSprinter 3500Base3.0LV6DIESELN/A
2015Mercedes-BenzSprinter 3500Base2.1LL4DIESELN/A
2014Mercedes-BenzSprinter 2500Base3.0LV6DIESELN/A
2014Mercedes-BenzSprinter 2500Base2.1LL4DIESELN/A
2014Mercedes-BenzSprinter 3500Base3.0LV6DIESELN/A
2014Mercedes-BenzSprinter 3500Base2.1LL4DIESELN/A
2013Mercedes-BenzSprinter 2500Base3.0LV6DIESELN/A
2013Mercedes-BenzSprinter 3500Base3.0LV6DIESELN/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

2E0145804A8183419065010201A9065010201

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.