Nissens 96549 Intercooler - Left

Overview of Nissens Intercooler 96549 for Audi A4 Models

The Nissens intercooler part number 96549 is designed specifically for Audi A4 and A4 Quattro vehicles. Engineered to optimize air cooling efficiency, this intercooler supports improved engine performance and reliability under demanding conditions.

• Inlet and outlet outside diameter: 2.20 inches
• Core dimensions: 8.66 inches length, 8.58 inches height, 2.56 inches width
• Core material constructed from durable aluminum
• Plastic tank material for lightweight design
• Brazed cooling fins construction for enhanced heat dissipation
• Mounting hardware included for straightforward installation
• Specific fitment for Audi A4 and A4 Quattro models

Detailed Product Description

This Nissens intercooler 96549 features a robust aluminum core with brazed cooling fins, which ensures efficient heat exchange and durability. The core measures 8.66 inches in length, 8.58 inches in height, and 2.56 inches in width, providing ample surface area for cooling charged air. Both the inlet and outlet have an outside diameter of 2.20 inches, matching factory specifications for a precise fit. The plastic tank material reduces overall weight without compromising strength. Designed as a specific fit for Audi A4 and A4 Quattro models, this intercooler integrates seamlessly with the vehicle’s existing cooling system. Mounting hardware is included to facilitate a secure and proper installation.

Applications and Problem Solving

• Helps reduce intake air temperatures to improve combustion efficiency
• Addresses overheating issues in turbocharged Audi A4 engines
• Replaces worn or damaged intercoolers to restore proper boost pressure
• Prevents power loss caused by inefficient air cooling
• Supports consistent engine performance under high load conditions

Installation Notes and Tips

Installation of the Nissens intercooler 96549 is straightforward due to the included mounting hardware. Ensure all connections are secure and free of leaks to maintain optimal boost pressure. It is recommended to inspect related hoses and clamps during installation and replace if necessary. Proper alignment with the inlet and outlet diameters of 2.20 inches is critical for a leak-free fit. Professional installation is advised for best results.

Quality Assurance and Warranty

Nissens intercoolers are manufactured to meet OEM standards, using high-quality aluminum cores and durable plastic tanks. The brazed cooling fins construction enhances longevity and thermal performance. This intercooler is backed by Nissens’ quality assurance processes. Please refer to the manufacturer’s warranty terms for specific coverage details.