Nissens 96595 Intercooler - Front

Nissens 96595 Intercooler for BMW 335d

The Nissens 96595 intercooler is a specific-fit charge air cooler for the 2009-2011 BMW 335d, front position. Built with an aluminum core, plastic tanks, and brazed cooling fins, it is engineered to support efficient intake air temperature control in turbocharged diesel applications.

Key Features

• Specific fit intercooler for 2009-2011 BMW 335d, front
• Aluminum core construction for thermal transfer performance
• Plastic tank material for OE-style cooling system packaging
• Brazed cooling fins for durable heat exchange design
• Inlet and outlet outside diameter: 2.76 in
• Core dimensions: 20.0000 in length, 4.1700 in width, 5.0000 in height
• Mounting hardware included

Detailed Description

Designed for the BMW 335d front-mounted charge air cooling system, Nissens part number 96595 helps restore proper intercooler function when the original unit is damaged, leaking, or no longer transferring heat effectively. The aluminum core and brazed fin construction support efficient cooling of compressed intake air, while the plastic tanks match the layout expected in this application. This intercooler is a direct-fit replacement for 2009-2011 BMW 335d models and cross-references PRT 818342 for the same application. Nissens 96595 is also listed with interchange references 7800682 and 17517800682.

What It Helps Address

• Boost pressure loss caused by intercooler leaks
• Higher intake air temperatures from restricted heat exchange
• Reduced turbocharged diesel performance from damaged cooling fins
• Fitment issues when replacing a worn front intercooler on BMW 335d
• Cooling system service needs after impact damage to the charge air cooler

Installation Notes and Tips

Verify inlet and outlet sizing before installation and compare the original mounting points to the replacement unit. Inspect charge pipes, clamps, and adjacent cooling components for wear or contamination before reassembly. For BMW 335d front intercooler replacement, confirm the vehicle is a 2009-2011 model and match the OE-style layout to the existing charge air system.

Quality Assurance

Nissens develops thermal and engine efficiency components for the aftermarket with a focus on consistent manufacturing standards and application-specific fitment. Part number 96595 is built to Nissens' Genuine Nissens Quality standard for this BMW 335d intercooler application.