Nissens 96619 Intercooler - Front

Overview of Nissens Intercooler for Volkswagen Jetta

The Nissens intercooler part number 96619 is designed specifically for Volkswagen Jetta models, providing efficient cooling performance. Engineered with durable materials and precise dimensions, this intercooler supports optimal air intake temperatures for improved engine efficiency.

• Inlet and outlet outside diameter: 2.60 inches
• Core dimensions: 24.29 inches length, 16.02 inches height, 1.26 inches width
• Core material constructed from aluminum for effective heat dissipation
• Plastic tank material for lightweight durability
• Brazed cooling fins construction for enhanced thermal transfer
• Mounting hardware included for straightforward installation
• Specific fitment designed for Volkswagen Jetta

Technical Details and Construction

This Nissens intercooler (part number 96619) features a core made from aluminum, which is known for its excellent heat dissipation properties. The core measures 24.29 inches in length, 16.02 inches in height, and 1.26 inches in width, providing a compact yet efficient cooling surface. Both the inlet and outlet have an outside diameter of 2.60 inches, ensuring compatibility with the Jetta’s turbocharged air intake system. The intercooler’s plastic tanks reduce weight without compromising durability, while the brazed cooling fins enhance thermal conductivity and structural integrity.

Compatible Vehicles and Applications

This intercooler is a specific fit for Volkswagen Jetta models, engineered to meet the exact specifications required for proper installation and performance. It is suitable for those seeking a direct replacement intercooler that maintains factory fit and function.

• Reduces intake air temperature for improved combustion efficiency
• Helps prevent turbo lag by maintaining cooler charge air
• Supports engine performance under high load conditions
• Addresses overheating issues related to intercooler failure
• Replaces damaged or corroded intercoolers to restore proper airflow

Installation Notes and Tips

The Nissens intercooler 96619 comes with all necessary mounting hardware to facilitate installation. It is recommended to inspect all connecting hoses and clamps during replacement to ensure a secure and leak-free fit. Proper alignment of the inlet and outlet ports is critical to maintain airflow efficiency. Professional installation is advised to avoid damage to the intercooler or surrounding components.

Quality Assurance and Warranty

Nissens intercoolers are manufactured to meet OEM standards, ensuring reliable performance and durability. The use of high-quality aluminum cores and brazed fins contributes to long service life. This intercooler includes mounting hardware and is backed by Nissens’ quality control processes. Warranty details should be confirmed with the distributor or manufacturer.