Nissens 96628 Intercooler - Front

Nissens 96628 Intercooler for Sprinter

The Nissens 96628 intercooler is a specific-fit charge air cooler built for front-mounted applications on select Dodge Sprinter vans. It uses an aluminum core with plastic tanks and brazed cooling fins to support efficient heat transfer in turbocharged intake systems.

Compatible with 2007-2009 Dodge Sprinter 2500, front, and 2007-2009 Dodge Sprinter 3500, front. This part number 96628 is a direct-fit option for owners searching for a Dodge Sprinter 2500 intercooler or Dodge Sprinter 3500 intercooler replacement.

Key Features

• Specific-fit intercooler for confirmed Dodge Sprinter applications
• Aluminum core construction for thermal efficiency
• Plastic tank material for OE-style packaging
• Brazed cooling fins for consistent airflow through the core
• Inlet and outlet outside diameter: 2.24 in.
• Core dimensions: 25.20 in. length, 7.95 in. height, 2.52 in. width

Detailed Description

Nissens 96628 is engineered as a front intercooler for 2007-2009 Dodge Sprinter 2500 and Dodge Sprinter 3500 models. As part of Nissens’ thermal management lineup, it reflects the brand’s focus on engine efficiency components and aftermarket fitment accuracy. The aluminum core and brazed fin construction support charge-air cooling performance, while the plastic tanks follow a practical OE-style design for the application.

This intercooler cross-references 2E0145804 and 68013636AA for the same application. If you are replacing a worn or damaged intercooler on a Dodge Sprinter 2500 or Dodge Sprinter 3500, part number 96628 provides a direct replacement path with confirmed front-position fitment.

Common Issues This Part Can Address

• Cracked or leaking intercooler end tanks
• Reduced boost-air cooling from a damaged core
• Air leaks in the charge-air path
• Heat-soak related intake air temperature rise
• Loss of turbo system efficiency caused by intercooler damage

Installation Notes and Tips

Verify inlet and outlet sizing before installation and inspect all charge-air hoses, clamps, and seals for wear. Because mounting hardware is not included, reuse or source the required hardware separately as needed. Confirm front-position routing and check surrounding cooling-system components for damage or contamination before final assembly.

Quality Assurance

Nissens develops and manufactures thermal and engine efficiency components with a focus on consistent aftermarket quality. The 96628 intercooler is built to match the confirmed vehicle application and support reliable replacement service for Sprinter cooling-system repairs.