Nissens 96672 Intercooler - Front

Nissens 96672 Intercooler for Mercedes-Benz C230

The Nissens 96672 intercooler is a specific-fit charge air cooler built for front-mounted applications on the 2004-2005 Mercedes-Benz C230. It uses an aluminum core with brazed cooling fins and plastic tanks to support efficient intake air cooling in a compact OE-style layout.

Fits 2005 Mercedes-Benz C230, front. Fits 2004 Mercedes-Benz C230, front, from 06/2004.

• Specific-fit intercooler for the Mercedes-Benz C230
• Aluminum core construction for thermal transfer
• Brazed cooling fins for durable heat exchange performance
• Plastic tank material for OE-style construction
• Inlet and outlet outside diameter: 2.75 in.
• Core dimensions: 25.5900 in. length, 5.0000 in. height, 2.4400 in. width
• Mounting hardware included

Detailed Product Overview

Nissens 96672 is engineered as a front intercooler for the Mercedes-Benz C230, with fitment listed for 2005 models and 2004 models built from 06/2004. The aluminum core and brazed cooling fin construction are selected to promote consistent charge air cooling, while the plastic tanks follow a common OE-style design used in modern cooling assemblies. This part cross-references Monroe Shocks & Struts (e.g., 818552, 2035000500) for the same application.

Common Issues This Intercooler Can Address

• Reduced charge air cooling efficiency from a damaged or restricted intercooler
• Boost pressure loss caused by cracked tanks or leaking end connections
• Heat-soak concerns in front-mounted turbocharged intake systems
• Physical damage from road debris or front-end impact
• Fitment problems when replacing a worn OE-style intercooler on a Mercedes-Benz C230

Installation Notes and Tips

Verify the inlet and outlet diameters, core dimensions, and front mounting location before installation. Inspect adjoining charge pipes, clamps, and seals for wear so the replacement intercooler can seal correctly. On 2004 Mercedes-Benz C230 applications, confirm the vehicle build date is from 06/2004 before ordering or installing Nissens 96672.

Quality Assurance

Nissens develops thermal and engine-efficiency components for the aftermarket with a focus on controlled manufacturing and product consistency. Nissens 96672 reflects that approach with a specific-fit design and OE-style construction for the Mercedes-Benz C230 platform.