Nissens 96682 Intercooler - Right

Overview of Nissens Intercooler 96682 for Audi TT Models

The Nissens intercooler part number 96682 is designed specifically for Audi TT and TT Quattro models. Engineered to optimize air cooling efficiency, this intercooler supports improved engine performance and reliability under demanding conditions.

• Inlet outside diameter: 2.52 inches
• Outlet outside diameter: 2.36 inches
• Core dimensions: 7.2 inches length, 6.38 inches height, 3.35 inches width
• Core material: durable aluminum with brazed cooling fins
• Plastic tank construction for weight reduction
• Mounting hardware included for straightforward installation
• Specific fitment for Audi TT and TT Quattro models

Technical Details and Construction

This Nissens intercooler features a robust aluminum core with brazed cooling fins, enhancing heat dissipation and maintaining optimal intake air temperatures. The plastic tanks reduce overall weight without compromising durability. With precise inlet and outlet diameters of 2.52 and 2.36 inches respectively, the intercooler ensures efficient airflow tailored to the Audi TT's turbocharged engine requirements. The core dimensions of 7.2 inches in length, 6.38 inches in height, and 3.35 inches in width provide a compact yet effective cooling solution.

Compatible Vehicles and Fitment

This intercooler is a specific fit for Audi TT and Audi TT Quattro models, ensuring compatibility with factory mounting points and connections. The included mounting hardware simplifies the replacement process, making it suitable for technicians and experienced DIY installers working on these vehicles.

Common Applications and Problem Resolution

• Replaces worn or damaged intercoolers to restore proper boost pressure
• Addresses overheating issues caused by inefficient air cooling
• Resolves reduced engine performance due to clogged or leaking intercoolers
• Improves turbocharger efficiency by maintaining cooler intake air temperatures
• Eliminates boost leaks resulting from cracked or corroded intercooler cores

Installation Notes and Tips

Installation of the Nissens intercooler 96682 requires removal of the factory intercooler and careful handling of the inlet and outlet connections. Ensure all clamps and hoses are securely fastened to prevent boost leaks. The included mounting hardware is designed to fit the Audi TT and TT Quattro models precisely, but verify all components before final assembly. It is recommended to inspect related components such as hoses and clamps during installation for optimal system performance.

Quality Assurance and Warranty

Nissens intercoolers are manufactured to meet OEM specifications, using high-quality aluminum cores and durable plastic tanks. The brazed cooling fins provide reliable heat transfer and structural integrity. This product includes mounting hardware to facilitate proper installation. While specific warranty details may vary, Nissens products typically come with a limited warranty covering defects in materials and workmanship, ensuring confidence in product reliability.