Nissens 96687 Intercooler - Right

Nissens Intercooler 96687 Overview

The Nissens 96687 intercooler is a specific-fit replacement for turbocharged cooling systems on select Porsche Cayenne and Volkswagen Touareg applications. Built with an aluminum core, plastic tanks, and brazed cooling fins, it is engineered to restore charge-air cooling performance and support consistent engine efficiency.

Fits 2005-2008 Volkswagen Touareg, right. Fits 2003-2006 Porsche Cayenne, right.

Key Features

• Specific-fit intercooler for direct application matching
• Aluminum core construction for efficient heat transfer
• Plastic tank design for OE-style fit and function
• Brazed cooling fins for durable thermal performance
• Inlet outside diameter: 2.60 in.
• Outlet outside diameter: 2.56 in.
• Core dimensions: 11.5000 in. height, 1.9700 in. width, 11.3400 in. length
• Mounting hardware included

Detailed Description

Nissens part number 96687 is an intercooler built for right-side placement on 2005-2008 Volkswagen Touareg and 2003-2006 Porsche Cayenne models. As a charge-air cooler, it helps reduce intake air temperature after turbocharging, which supports stable combustion and efficient engine operation. The aluminum core and brazed cooling fins are selected for thermal transfer and durability, while the plastic tanks help maintain a factory-style configuration. This part cross-references OE numbers such as 7L0145804 and 95514580400 for the same application.

What It Helps Address

• Reduced charge-air cooling performance
• Heat-soak conditions in turbocharged intake systems
• Boost-related drivability issues caused by inefficient cooling
• Air leakage concerns at a worn or damaged intercooler assembly
• Fitment problems when replacing an OE-style right-side unit

Installation Notes and Tips

Confirm right-side placement before installation and verify inlet and outlet diameters against the original unit. Inspect adjacent charge pipes, clamps, and seals for wear before reassembly. Because this is a specific-fit intercooler for Porsche Cayenne and Volkswagen Touareg applications, matching the OE layout helps ensure proper alignment and airflow through the cooling stack.

Quality Assurance

Nissens develops thermal and engine-efficiency components for the aftermarket with a focus on consistent manufacturing standards. Part number 96687 reflects that approach with OE-style fitment, defined dimensions, and application-specific construction for the listed vehicles.