HomeNissens 96731 Intercooler - Front
Part #: 96731

Nissens 96731 Intercooler - Front

Front
5 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$106.23Free Shipping
Free ShippingNo Cost to Continental U.S.
Free Returns*Wrong fit? No cost
60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
Out of Stock
OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Volkswagen, Passat
Easy Returns — Return within 60 days for a full refund
Fast Shipping — Most orders ship same business day before 1pm CST

Overview of Nissens Intercooler for Volkswagen Passat

The Nissens intercooler part number 96731 is designed specifically for Volkswagen Passat models, ensuring precise fitment and reliable performance. Engineered with quality materials, this intercooler supports efficient air cooling to maintain optimal engine operation.

  • Inlet and outlet outside diameter: 2.56 inches
  • Core dimensions: 9.06 inches length, 8.15 inches height, 2.44 inches width
  • Core material constructed from durable aluminum
  • Plastic tank material for lightweight design
  • Brazed cooling fins construction for enhanced heat dissipation
  • Mounting hardware included for straightforward installation
  • Specific fitment for Volkswagen Passat models

Detailed Product Description

This Nissens intercooler (part number 96731) is built with an aluminum core featuring brazed cooling fins, which improves heat transfer efficiency and durability. The core measures 9.06 inches in length, 8.15 inches in height, and 2.44 inches in width, providing ample surface area for effective air cooling. Both the inlet and outlet have an outside diameter of 2.56 inches, matching the original equipment specifications for Volkswagen Passat vehicles. The plastic tank material reduces weight without compromising strength, and the included mounting hardware simplifies the replacement process. This intercooler is designed for a specific fit, ensuring compatibility and optimal performance in the designated Volkswagen Passat models.

Common Applications and Problem Resolution

  • Helps reduce intake air temperatures to improve engine efficiency
  • Addresses issues related to turbocharger heat soak
  • Prevents loss of power due to excessive intake air heat
  • Replaces damaged or leaking intercoolers in Volkswagen Passat vehicles
  • Supports consistent engine performance under high load conditions

Installation Notes and Tips

Installation of the Nissens intercooler 96731 is straightforward due to the included mounting hardware. It is important to verify the inlet and outlet diameters match your vehicle’s specifications before installation. Ensure all connections are secure and free of leaks to maintain proper boost pressure. Professional installation is recommended to avoid damage to the intercooler or associated components.

Quality Assurance and Warranty

Nissens intercoolers are manufactured to meet strict quality standards, using high-grade aluminum cores and durable plastic tanks. The brazed cooling fins construction enhances longevity and thermal performance. This product comes with a manufacturer-backed warranty to cover defects in materials and workmanship, providing confidence in its reliability for Volkswagen Passat owners.

This part fits 5 vehicles. Search below:

YearMakeModelTransmissionLitersCylindersFuel TypePositionNotes
2005VolkswagenPassatAutomatic1.8LL4GASFront
2004VolkswagenPassatAutomatic1.8LL4GASFront
2003VolkswagenPassat1.8LL4GASFront
2002VolkswagenPassat1.8LL4GASFront
2001VolkswagenPassat1.8LL4GASFront

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

038906051D3B0145805E3B0145805H3B04228877020598187208D0145805B8D0145805D

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.