Nissens 96759 Intercooler - Front

Nissens 96759 Intercooler for Volkswagen Beetle

The Nissens 96759 intercooler is a specific-fit replacement for the front-mounted charge air cooling system on select Volkswagen Beetle models. Built with an aluminum core and plastic tanks, it is engineered to support efficient intake air temperature control for the 1998-2005 Volkswagen Beetle, front.

Key Features

• Specific-fit intercooler for select Volkswagen Beetle applications
• Aluminum core with brazed cooling fins for thermal transfer
• Plastic tank construction
• Inlet outside diameter: 2.36 in.
• Outlet outside diameter: 2.36 in.
• Core dimensions: 7.2000 in. length, 3.3500 in. width, 7.4800 in. height
• Mounting hardware included: Yes

Product Details

Nissens part number 96759 is built as a direct-fit intercooler for the front position on the Volkswagen Beetle from 1998 through 2005. The aluminum core and brazed fin construction are selected to promote heat exchange efficiency, while the plastic tanks provide the intended OE-style construction for this application. This intercooler cross-references part numbers 1C0145803 and 702009 for the same application.

What This Intercooler Helps Address

• Reduced charge air cooling performance
• Heat-soak conditions in the intake air system
• Boost-related drivability concerns tied to intercooler leakage or restriction
• Physical damage to the front-mounted intercooler assembly
• Fitment issues when replacing an OE-style Volkswagen Beetle intercooler

Installation Notes and Tips

Verify inlet and outlet diameters, core dimensions, and front-position fitment before installation. Inspect connected charge air hoses, clamps, and seals for wear during replacement, and confirm the mounting points align with the vehicle’s original layout. This part is listed as a specific fit for the 1998-2005 Volkswagen Beetle, front.

Quality Assurance

Nissens develops thermal and engine-efficiency components for the aftermarket with a focus on consistent manufacturing standards. Part number 96759 is produced as part of that range and is intended to meet the dimensional and construction requirements of the listed Volkswagen Beetle application.