Nissens 96842 Intercooler - Front

Reliable Nissens Intercooler for Dodge Sprinter 2500 and 3500

The Nissens intercooler part number 96842 is designed specifically for Dodge Sprinter 2500 and Sprinter 3500 models. Engineered to optimize air cooling efficiency, this intercooler supports improved engine performance and durability under demanding conditions.

Key Features of Nissens Intercooler 96842

• Core dimensions: 28.27 inches length, 10.2 inches height, and 1.26 inches thickness
• Inlet and outlet outside diameter both measure 2.56 inches for precise fitment
• Constructed with aluminum core and brazed cooling fins for effective heat dissipation
• Plastic inlet and outlet tanks with a straight outlet type
• Specific fit for Dodge Sprinter 2500 and 3500 ensuring OEM equivalent quality

Detailed Description of the Nissens Intercooler 96842

This intercooler features a robust aluminum core with brazed cooling fins that enhance heat transfer and maintain optimal intake air temperatures. The plastic inlet and outlet tanks are designed for durability and corrosion resistance. With an inlet and outlet outside diameter of 2.56 inches, the intercooler ensures a secure connection to the vehicle’s turbo system. The core size of 28.27 inches in length and 10.2 inches in height provides ample surface area for efficient cooling. The straight outlet type supports straightforward installation and integration with existing piping. This part is a specific fit for Dodge Sprinter 2500 and Sprinter 3500 models, meeting OEM equivalent standards for performance and reliability.

Common Applications and Issues Addressed

• Reduces intake air temperature to improve engine efficiency and power output
• Prevents turbocharger overheating and potential damage
• Helps maintain consistent boost pressure under load
• Addresses issues related to reduced engine performance due to intercooler leaks or blockages
• Supports emission control by ensuring proper air charge cooling

Installation Notes and Tips

Ensure compatibility with your Dodge Sprinter 2500 or 3500 before installation. The intercooler does not include mounting hardware, so retain original brackets and fasteners or source appropriate replacements. Inspect all connecting hoses and clamps for wear and replace if necessary to prevent leaks. Proper alignment of inlet and outlet connections is critical to avoid stress on piping and ensure optimal airflow.

Quality Assurance and Warranty

The Nissens intercooler 96842 is manufactured to meet OEM equivalent standards, ensuring reliable performance and durability. Constructed with high-quality aluminum core and plastic tanks, it is designed to withstand typical operating conditions. Warranty coverage details should be confirmed with the point of purchase or manufacturer documentation.