Nissens 96896 Intercooler - Front

Nissens 96896 Intercooler for Audi and Volkswagen

The Nissens 96896 intercooler is a specific-fit replacement for front-mounted turbocharged cooling systems in select Audi and Volkswagen applications. Built with an aluminum core, plastic tanks, and brazed cooling fins, it is engineered to support efficient charge-air cooling and stable engine performance.

Key Features

• Specific-fit intercooler for confirmed vehicle applications
• Aluminum core with plastic tank construction
• Brazed cooling fins for efficient heat transfer
• Inlet and outlet outside diameter: 2.07 in.
• Core dimensions: 9.57 in. length, 2.36 in. width, 6.85 in. height
• Mounting hardware included
• Front position fitment

Detailed Description

Nissens 96896 is a front intercooler designed for 1997-2001 Audi A4, 1997-2001 Audi A4 Quattro, and 1998-2000 Volkswagen Passat applications. It is built to match the original layout for these vehicles, helping maintain proper intake air temperature control in turbocharged systems. This part cross-references OE-style numbers such as 058145805A and 058145805B for the same application.

Nissens develops thermal management components with a focus on consistent fit and material quality. The 96896 intercooler uses an aluminum core for heat exchange efficiency, plastic end tanks for lightweight construction, and brazed cooling fins to support airflow through the core. For Audi A4 intercooler replacement, Audi A4 Quattro front intercooler service, or Volkswagen Passat intercooler replacement, this part number 96896 is built for direct-fit installation in the front position.

What This Intercooler Helps Address

• High intake air temperatures under boost
• Reduced charge-air cooling efficiency
• Loss of engine response caused by heat soak
• Leaks or damage in the original front intercooler assembly
• Fitment issues from worn or incorrect replacement parts

Installation Notes and Tips

Verify the inlet and outlet diameters, core dimensions, and front mounting location before installation. Inspect charge pipes, clamps, and seals for wear so the replacement intercooler can seal correctly. Confirm vehicle fitment by model year and application: Fits 1997-2001 Audi A4, front; Fits 1997-2001 Audi A4 Quattro, front; Fits 1998-2000 Volkswagen Passat, front.

Quality Assurance

Nissens is a recognized manufacturer of thermal and engine-efficiency components, and this intercooler is produced under the brand’s Genuine Nissens Quality standard. Part number 96896 is developed for specific-fit replacement use in the listed Audi and Volkswagen applications.