One Stop Solutions 2400 Radiator

Volvo S40 V40 Radiator Replacement

This OSC Premium radiator is built for direct replacement in select Volvo S40 and Volvo V40 applications. Part number 2400 is engineered for OE-style form and function, with a crossflow design and premium aluminum construction for dependable cooling performance.

Key Features

• Fits 2000-2003 Volvo S40 and 2000-2003 Volvo V40, plus 2004 Volvo S40 and 2004 Volvo V40 with old body style
• Crossflow radiator design with plastic tanks and a PA core material
• Core dimensions: 24 1/2 in. height, 12 15/16 in. width, 1 in. thickness
• 1 1/4 in. inlet and outlet diameters for OE-style hose connection
• No engine oil cooler, transmission oil cooler, or cap included
• Pressure tested during production for leak verification
• Part number 2400 cross-references APDI 8012400 for the same application

Product Details

OSC designs this radiator to match original equipment fit and cooling layout for Volvo S40 and Volvo V40 models. The unit uses premium-grade tubes, fins, headers, and tanks, with cadmium-plated tubes inside and out to help resist premature failure. Factory-spec component fitment and torque control are used during assembly, and the radiator is tested before and after assembly to confirm cooling-system integrity. Part number 2400 is a direct-fit replacement for drivers servicing aging Volvo cooling systems that need stable temperature control and OE-style packaging.

Common Cooling System Issues It Can Address

• Coolant leaks from a cracked or fatigued radiator tank
• Overheating caused by restricted or inefficient heat transfer
• Cooling loss from aging core materials or weakened seams
• Fitment problems from non-OE-style replacement radiators
• Temperature instability in higher-mileage Volvo S40 and V40 vehicles

Installation Notes

Verify radiator dimensions, inlet and outlet sizes, and transmission-cooler requirements before installation. This radiator is a crossflow design and is listed for 2000-2003 Volvo S40, 2000-2003 Volvo V40, and 2004 Volvo S40 and V40 old body style applications. Confirm hose routing and mounting points against the original unit before final assembly.

Quality Assurance

OSC states that each radiator is individually pressure tested and built to OE-style performance standards. The manufacturing process includes testing of the cooler circuits before installation into the tank, testing of the core before assembly, and a final test after assembly to verify the finished unit.