PWR 61-5109 Steering Gear

PWR 61-5109 Steering Gear Overview

PWR 61-5109 is a power-assisted steering gear built for direct-fit replacement on select Chevrolet and GMC trucks, vans, and SUVs from 1999-2006. It is engineered for easier installation and is 100% tested for leaks, pressure, noise, and function before release.

Key Features

• Direct-fit steering gear for select GM applications
• Power assisted design for factory-style steering response
• 32 output shaft spline configuration
• 31.7 mm output shaft diameter and 16.8 mm input shaft diameter
• 3.3 turns lock-to-lock for predictable steering feel
• Port sizes: 16 mm and 18 mm thread diameters
• USA engineering approved and function-tested

Detailed Product Description

This steering gear is built around the specifications needed for select Chevrolet Silverado 2500 HD, Chevrolet Suburban 2500, GMC Sierra 2500 HD, and related GM platforms. The PWR 61-5109 uses a 32-spline output shaft, a .875-inch output shaft thread diameter, and a power-assisted layout to match the steering system requirements of the listed vehicles. It is a practical replacement choice when servicing worn or leaking steering gear assemblies on Chevrolet Silverado 3500, GMC Sierra 3500, Chevrolet Avalanche 2500, and other covered applications.

This part cross-references CSF 3004 for the same application.

What This Steering Gear Helps Address

• Excessive steering play or loose steering feel
• Fluid leakage from a worn steering gear assembly
• Noise or binding during steering input
• Uneven or inconsistent steering response
• Restoring steering control on high-mileage GM trucks and SUVs

Installation Notes and Fitment

Compatible With 2001-2006 Chevrolet Silverado 2500 HD, with 32 splines and 4 blanks on sector shaft; 2001-2006 GMC Sierra 2500 HD, with 32 splines and 4 blanks on sector shaft; 2002-2006 Chevrolet Avalanche 2500, with 32 splines on sector shaft; 2001-2006 Chevrolet Suburban 2500, with 32 splines on sector shaft; 2001-2006 GMC Yukon XL 2500, with 32 splines on sector shaft; 2003-2006 Chevrolet Express 3500; and 2003-2006 GMC Savana 3500.

• Fits 2006 Chevrolet Express 2500, N/A, 7300 Pounds GVW
• Fits 2006 Chevrolet Silverado 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2006 Chevrolet Silverado 3500, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2006 GMC Savana 2500, N/A, 8500 and 8600 Pounds GVW
• Fits 2006 GMC Sierra 1500 HD, N/A, with 32 splines on sector shaft
• Fits 2006 GMC Sierra 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2006 GMC Sierra 3500, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2006 Chevrolet Avalanche 2500, N/A, with 32 splines on sector shaft
• Fits 2006 Chevrolet Suburban 2500, N/A, with 32 splines on sector shaft
• Fits 2006 GMC Yukon XL 2500, N/A, with 32 splines on sector shaft
• Fits 2005 Chevrolet Express 2500, N/A, 8500 and 8600 Pounds GVW
• Fits 2005 Chevrolet Silverado 3500, N/A, with 33 splines and 4 blanks on sector shaft; with dual rear wheels
• Fits 2005 GMC Sierra 3500, N/A, with 33 splines and 4 blanks on sector shaft; with dual rear wheels
• Fits 2005 GMC Sierra 1500 HD, N/A, with 32 splines on sector shaft
• Fits 2005 Chevrolet Silverado 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2005 GMC Sierra 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2004 Chevrolet Silverado 2500, N/A, with 32 splines on sector shaft
• Fits 2004 GMC Sierra 2500, N/A, with 32 splines on sector shaft
• Fits 2004 Chevrolet Silverado 3500, N/A, with 33 splines and 4 blanks on sector shaft; with dual rear wheels
• Fits 2004 GMC Sierra 3500, N/A, with 33 splines and 4 blanks on sector shaft; with dual rear wheels
• Fits 2003 Chevrolet Express 3500, N/A
• Fits 2003 Chevrolet Silverado 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2003 GMC Savana 2500, N/A, 8500 and 8600 Pounds GVW
• Fits 2003 GMC Sierra 1500 HD, N/A, with 32 splines on sector shaft
• Fits 2003 GMC Sierra 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2002 Chevrolet Avalanche 2500, N/A, with 32 splines on sector shaft
• Fits 2002 Chevrolet Silverado 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2002 Chevrolet Suburban 2500, N/A, with 32 splines on sector shaft
• Fits 2002 GMC Sierra 1500 HD, N/A, with 32 splines on sector shaft
• Fits 2002 GMC Sierra 2500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2001 Chevrolet Silverado 1500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2001 Chevrolet Silverado 2500, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2001 Chevrolet Silverado 3500, N/A, with 32 splines on sector shaft
• Fits 2001 Chevrolet Suburban 1500, N/A, production code AX
• Fits 2001 Chevrolet Tahoe, N/A, production code AX
• Fits 2001 GMC Sierra 1500 HD, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2001 GMC Sierra 2500, N/A, with 32 splines and 4 blanks on sector shaft
• Fits 2001 GMC Yukon, N/A, with Luxury Edition Package
• Fits 2001 GMC Yukon, N/A, production code AX
• Fits 2001 GMC Yukon XL 1500, N/A, with Luxury Edition Package
• Fits 2001 GMC Yukon XL 1500, N/A, production code AX
• Fits 2000 Chevrolet Silverado 2500, N/A, production code HD; with 32 splines on sector shaft
• Fits 2000 Chevrolet Silverado 2500, N/A, production code LM; with 32 splines and 4 blanks on sector shaft
• Fits 2000 Chevrolet Suburban 2500, N/A, production code LM; with 32 splines and 4 blanks on sector shaft
• Fits 2000 GMC Sierra 2500, N/A, production code HD; with 32 splines and 4 blanks on sector shaft
• Fits 2000 GMC Yukon XL 2500, N/A, production code LM; with 32 splines and 4 blanks on sector shaft
• Fits 1999 Chevrolet Silverado 2500, N/A, production code HD; with 32 splines on sector shaft
• Fits 1999 Chevrolet Silverado 2500, N/A, production code LM; with 32 splines and 4 blanks on sector shaft
• Fits 1999 GMC Sierra 2500, N/A, production code HD; with 32 splines and 4 blanks on sector shaft

Quality Assurance

PWR states that its pumps, racks, and gears are tested for leaks, pressure, noise, and function, and this steering gear is USA engineering approved. The PWR 61-5109 is built to support consistent steering performance in demanding Chevrolet Silverado and GMC Sierra applications.