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Sunsong 3401541 Power Steering Return Line Hose Assembly
Power Steering Return Line Hose Assembly Overview
The Sunsong 3401541 power steering return line hose assembly is designed for reliable fluid return in select Ford and Mercury vehicles. This hose assembly ensures proper hydraulic function for models including the Mustang, Cougar, Montego, and Villager.
- Length: 61.5 inches (1562 mm) for precise fitment
- End 1 fitting: 3/8 inch ID hose connection
- End 2 fitting: 5/8 inch male inverted flare
- Constructed with durable CSM hose material
- No bracket included, designed for direct replacement
- Compatible with power steering systems without PS switch port
Detailed Product Description
The Sunsong 3401541 power steering return line hose assembly is engineered to meet the specifications required for proper fluid return in power steering systems of Ford and Mercury vehicles. The hose features a 3/8 inch ID hose fitting on one end and a 5/8 inch male inverted flare fitting on the other, ensuring secure connections to the steering pump and reservoir. Made from CSM (chlorosulfonated polyethylene) material, this hose offers resistance to heat, oil, and wear, contributing to long service life. With a length of 61.5 inches (1562 mm), it is designed to fit the routing and space constraints of the Mustang, Cougar, Montego, and Villager models without the need for additional brackets or PS switch ports.
Compatible Vehicles and Applications
- Ford Mustang power steering return line replacement
- Mercury Cougar hydraulic steering hose assembly
- Ford Montego power steering system maintenance
- Mercury Villager steering fluid return hose
Installation Notes and Tips
- Ensure the vehicle is cooled and pressure is relieved before removal
- Verify hose length and fitting sizes match the original part
- Use proper tools to avoid damage to fittings during installation
- Check for leaks after installation and test steering response
- Refer to technical tip TT1000 for additional guidance
Quality Assurance and Warranty
Sunsong power steering hoses are manufactured to meet OEM standards for durability and performance. The 3401541 hose assembly undergoes quality checks to ensure proper fit and function. While specific warranty details may vary, Sunsong products typically include coverage against defects in material and workmanship. Consult product documentation or supplier for exact warranty terms.
| Brand | Sunsong |
| Part Number | 3401541 |
| End 1 Fitting Size (in) | 3/8 |
| End 1 Fitting Type | ID Hose |
| End 2 Fitting Size (in) | 5/8 |
| End 2 Fitting Type | Male Inverted Flare |
| Hose Material 1 | CSM |
| Length (in) | 61.5 |
| Length (mm) | 1562 |
| Tech Tip | TT1000 |
This part fits 16 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 1971 | Mercury | Montego | Control Valve To Cooler | Fitment note: With cooler, cut-to-fit. |
| 1970 | Ford | Mustang | Control Valve End | OEM Design, Replaces Both Upper and Lower |
| 1970 | Mercury | Cougar | Control Valve End | OEM Design, Replaces Both Upper and Lower |
| 1970 | Mercury | Montego | Pump End | Replaces Both Upper And Lower Power Steering Pressure Line Hose Assembly |
| 1970 | Mercury | Montego | Control Valve To Cooler | Fitment note: With cooler, cut-to-fit. |
| 1969 | Ford | Mustang | Control Valve End | OEM Design, Replaces Both Upper and Lower |
| 1969 | Mercury | Cougar | Control Valve End | OEM Design, Replaces Both Upper and Lower |
| 1969 | Mercury | Montego | N/A | w/o Cooler, Replaces Both Upper and Lower |
| 1969 | Mercury | Montego | N/A | Replaces Both Upper And Lower Power Steering Pressure Line Hose Assembly |
| 1968 | Ford | Mustang | Control Valve End | OEM Design, Replaces Both Upper and Lower |
| 1968 | Mercury | Cougar | Control Valve End | OEM Design, Replaces Both Upper and Lower |
| 1968 | Mercury | Montego | N/A | Replaces Both Upper And Lower Power Steering Pressure Line Hose Assembly |
| 1967 | Ford | Mustang | N/A | Replaces Both Upper And Lower Power Steering Pressure Line Hose Assembly |
| 1967 | Mercury | Cougar | Control Valve End | Replaces Both Upper And Lower Power Steering Pressure Line Hose Assembly |
| 1967 | Mercury | Villager | N/A | Replaces Both Upper And Lower Power Steering Pressure Line Hose Assembly |
| 1966 | Mercury | Villager | N/A | Replaces Both Upper And Lower Power Steering Pressure Line Hose Assembly |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.