Sunsong 3402138 Power Steering Return Line Hose Assembly - From Gear or Gear To Cooler

Power Steering Return Line Hose Assembly Overview

The Sunsong 3402138 power steering return line hose assembly is designed for reliable fluid return in select Ford, Lincoln, and Mercury vehicles. This hose assembly ensures proper steering system function by maintaining fluid flow and pressure in models like the Ford Crown Victoria and Lincoln Town Car.

• Length: 40.5 inches (1028 mm) for precise fitment
• End 1 fitting: 3/8 inch ID hose connection
• End 2 fitting: 5/8 inch male inverted flare
• Constructed with durable CSM hose material
• No bracket included for flexible installation
• Compatible with Ford, Lincoln, and Mercury full-size sedans and station wagons

Detailed Product Description

The Sunsong 3402138 power steering return line hose assembly is engineered to meet the specifications required for proper fluid return in power steering systems. Featuring a 40.5-inch length, this hose assembly fits vehicles such as the Ford LTD Crown Victoria, Lincoln Continental, and Mercury Marquis. The hose is made from CSM (chlorosulfonated polyethylene) material, known for its resistance to heat, oil, and abrasion, ensuring durability under demanding operating conditions.

The assembly includes a 3/8 inch ID hose fitting on one end and a 5/8 inch male inverted flare fitting on the other, providing secure connections to the steering pump and reservoir. This part does not include a bracket or power steering switch port, simplifying installation in compatible models. The Sunsong 3402138 is designed to maintain proper fluid flow and pressure, which is critical for smooth steering performance and vehicle safety.

Compatible Vehicles and Applications

This power steering return line hose assembly is compatible with the following makes and models:

• Ford Colony Park
• Ford LTD and LTD Crown Victoria
• Ford Grand Marquis
• Lincoln Continental and Town Car
• Lincoln Mark VI
• Mercury Marquis

Common Issues Addressed by This Hose Assembly

• Leaking or cracked power steering return lines causing fluid loss
• Reduced steering responsiveness due to improper fluid return
• Hose deterioration from heat and chemical exposure
• Loose or damaged fittings leading to fluid leaks
• Replacement of worn or aged power steering components

Installation Notes and Tips

• Ensure the vehicle is cooled and pressure is relieved before removal
• Verify hose length and fitting sizes match the original part
• Use proper tools to avoid damaging fittings during installation
• Inspect related power steering components for wear or leaks
• Follow manufacturer torque specifications for fittings

Quality Assurance and Warranty

Sunsong power steering hoses are manufactured to meet or exceed OEM standards for durability and performance. The 3402138 hose assembly undergoes rigorous testing to ensure resistance to heat, pressure, and chemical exposure. While specific warranty details may vary, Sunsong products typically include a limited warranty against defects in materials and workmanship. Consult product documentation for exact warranty terms.