Sunsong 3402195 Power Steering Return Line Hose Assembly - From Gear

Power Steering Return Hose for Astro and Safari

Sunsong 3402195 is a power steering return line hose assembly built for low-pressure, high-temperature return-side service. It is engineered for a precise fit on select Chevrolet Astro and GMC Safari applications with cooler, helping restore proper steering fluid routing and system function.

Key Features

• Power steering return line hose assembly for return-side fluid transfer
• Max working pressure of 250 psi for low-pressure return applications
• CSM hose material for heat and fluid resistance
• End connections: 3/8 in ID hose and 16 mm male O-ring
• Precision-engineered to match original routing and fitment requirements
• High-grade steel tubing with zinc electroplating for corrosion and rust resistance
• Fits 1995-2005 Chevrolet Astro, From Gear, Power Steering Return Line Hose Assembly - With Cooler
• Fits 1995-2005 GMC Safari, From Gear, Power Steering Return Line Hose Assembly - With Cooler

Detailed Description

This Sunsong power steering return line hose assembly, part number 3402195, is built for vehicles that use a return hose from the steering gear with a cooler. It is made to meet original equipment performance standards and uses high-grade steel tubing with a zinc coating to help resist corrosion from humidity, road salt, water, and grime. The hose assembly is precision engineered for exact fitment on Chevrolet Astro and GMC Safari models in the listed years.

This part cross-references Gates 365509 for the same application.

Common Problems This Part Helps Address

• Leaking power steering return hose connections
• Cracked or hardened hose material from heat and age
• Corrosion on return line tubing
• Fluid seepage at the steering gear return connection
• Poor steering fluid return flow caused by damaged hose routing

Installation Notes and Tips

Verify the end fittings before installation: 3/8 in ID hose on one end and a 16 mm male O-ring on the other. Confirm the vehicle uses the from-gear return line configuration with cooler before ordering. Inspect adjacent steering components, clamps, and routing points for wear or damage so the replacement hose seats correctly and maintains proper clearance.

Quality Assurance

Sunsong manufactures this return hose assembly to meet original equipment performance standards and uses zinc-plated steel tubing for added resistance to rust and corrosion. Part number 3402195 is built for direct-fit replacement on the listed Chevrolet Astro and GMC Safari applications.