HomeSteering > Power Steering Hoses, Pumps, and Related ComponentsSunsong 3402196 Power Steering Return Line Hose Assembly
Part #: 3402196

Sunsong 3402196 Power Steering Return Line Hose Assembly

⚙️ 26 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: AM General, Jeep, Chevrolet, and Pontiac, DJ5, CJ5, CJ6, Commando, Chevelle, Malibu, Beaumont, Laurentian, Parisienne, Strato-Chief, Bel Air, Biscayne, Impala, Brookwood, Nomad, Parkwood, and Kingswood
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Overview of Sunsong Power Steering Return Line Hose Assembly

The Sunsong 3402196 power steering return line hose assembly is designed for reliable fluid return in power steering systems. Compatible with Chevrolet, Jeep, and Pontiac models including the Bel Air, CJ5, Impala, Laurentian, Malibu, and Parisienne, this hose ensures proper hydraulic function and durability.

  • Length: 64.5 inches (1638 mm) for extended reach
  • Hose Material: CSM (Chlorosulfonated Polyethylene) for chemical and heat resistance
  • End 1 Fitting: 3/8 inch ID hose connection
  • End 2 Fitting: 5/8 inch male inverted flare fitting
  • No bracket included, designed for direct installation
  • PS switch port not included
  • Technical Tip: Tt1000 for installation guidance

Detailed Product Description

The Sunsong 3402196 power steering return line hose assembly is engineered to meet the specifications required by classic and vintage vehicles such as the Chevrolet Bel Air and Impala, Jeep CJ5, and Pontiac Laurentian, Malibu, and Parisienne. Constructed from durable CSM material, this hose resists degradation from heat, pressure, and power steering fluid exposure. The 64.5-inch length provides ample reach for routing within the engine bay, while the 3/8 inch ID hose fitting on one end and 5/8 inch male inverted flare fitting on the other ensure secure, leak-free connections. This assembly does not include a bracket or power steering switch port, simplifying installation in compatible vehicles.

Applications and Common Issues Addressed

  • Replacement of worn or cracked power steering return hoses
  • Elimination of fluid leaks causing steering performance issues
  • Restoration of proper hydraulic pressure in power steering systems
  • Prevention of hose swelling or failure due to heat and fluid exposure
  • Compatibility with vintage Chevrolet, Jeep, and Pontiac power steering setups

Installation Notes and Tips

When installing the Sunsong 3402196 hose assembly, ensure the fittings are properly seated and tightened to prevent leaks. The absence of a bracket means the hose should be securely routed and supported using existing vehicle mounts or clamps. Refer to the technical tip Tt1000 for detailed installation guidance. Inspect the power steering system for any additional worn components during replacement to maintain optimal performance.

Quality Assurance and Warranty

Sunsong power steering hoses are manufactured to meet or exceed OEM standards for durability and performance. The 3402196 hose assembly undergoes rigorous quality control to ensure resistance to heat, pressure, and fluid exposure. While specific warranty details are not provided, Sunsong products typically come with a limited warranty against defects in materials and workmanship. Verify warranty terms with the product documentation or supplier.

BrandSunsong
Part Number3402196
End 1 Fitting Size (in)3/8
End 1 Fitting TypeID Hose
End 2 Fitting Size (in)5/8
End 2 Fitting TypeMale Inverted Flare
Hose Material 1CSM
Length (in)64.5
Length (mm)1638
Tech TipTT1000

This part fits 26 vehicles. Search below:

YearMakeModelPositionNotes
1972JeepCJ5N/APower Steering Return Line Hose Assembly with Adjustable Length Option
1966ChevroletMalibuN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1966PontiacLaurentianN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1966PontiacParisienneN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1965PontiacLaurentianN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1965PontiacParisienneN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1964ChevroletBel AirN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1964ChevroletImpalaN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1964PontiacLaurentianN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1964PontiacParisienneN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1963ChevroletBel AirN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1963ChevroletImpalaN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1963PontiacLaurentianN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1963PontiacParisienneN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1962ChevroletBel AirN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1962ChevroletImpalaN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1962PontiacLaurentianN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1962PontiacParisienneN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1961ChevroletBel AirN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1961ChevroletImpalaN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1961PontiacLaurentianN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1961PontiacParisienneN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1960ChevroletBel AirN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1960ChevroletImpalaN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1960PontiacLaurentianN/APower Steering Return Line Hose Assembly with Adjustable Length Option
1960PontiacParisienneN/APower Steering Return Line Hose Assembly with Adjustable Length Option

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

36-36356036356078780407

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.