HomeSteering > Power Steering Hoses, Pumps, and Related ComponentsSunsong 3402294 Power Steering Return Line Hose Assembly
Part #: 3402294

Sunsong 3402294 Power Steering Return Line Hose Assembly

22 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Jeep, CJ7, Scrambler, CJ5, and DJ5
Easy Returns — Return within 60 days for a full refund
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Overview of Sunsong Power Steering Return Line Hose Assembly

The Sunsong 3402294 power steering return line hose assembly is designed specifically for Jeep CJ5, CJ7, and Scrambler models. This durable hose assembly ensures reliable fluid return in your vehicle's power steering system, maintaining optimal steering performance.

  • Compatible with Jeep CJ5, CJ7, and Scrambler models
  • Length: 39.5 inches (1003 mm) for precise fitment
  • End 1 fitting: 3/8 inch ID hose
  • End 2 fitting: 16 mm male o-ring
  • Constructed with CSM hose material for durability
  • No bracket included
  • Part number: 3402294

Detailed Product Description

The Sunsong 3402294 power steering return line hose assembly is engineered with a 39.5-inch length to match the original equipment specifications for Jeep CJ5, CJ7, and Scrambler vehicles. It features a 3/8 inch inner diameter hose fitting on one end and a 16 mm male o-ring fitting on the other, ensuring a secure and leak-free connection within the power steering system. The hose is made from chlorosulfonated polyethylene (CSM), a material known for its resistance to heat, oil, and abrasion, which contributes to the longevity and reliability of the component. This assembly does not include a bracket or a power steering switch port, aligning with the original design of the compatible Jeep models.

Common Applications and Issues Addressed

  • Replacement of worn or cracked power steering return hoses on Jeep CJ5, CJ7, and Scrambler
  • Eliminates power steering fluid leaks that cause steering difficulty
  • Prevents loss of hydraulic pressure in the power steering system
  • Restores proper fluid flow to maintain smooth steering response
  • Addresses hose degradation due to heat and chemical exposure

Installation Notes and Tips

  • Ensure the vehicle is cooled and pressure is relieved from the power steering system before installation
  • Verify the 3/8 inch ID hose and 16 mm male o-ring fittings match your vehicle’s existing connections
  • Inspect surrounding components for wear or damage during replacement
  • Use the Sunsong Tech Tip Tt1000 for guidance on proper installation procedures
  • Tighten fittings securely to prevent leaks but avoid over-tightening which may damage fittings

Quality Assurance and Warranty

Sunsong power steering hoses are manufactured to meet or exceed OEM standards for fit, form, and function. The 3402294 hose assembly undergoes rigorous quality control to ensure durability and performance under typical operating conditions. While specific warranty details are not provided, Sunsong products generally come with a limited warranty against defects in materials and workmanship. Consult product documentation or your supplier for exact warranty terms.

BrandSunsong
Part Number3402294
End 1 Fitting Size (in)3/8
End 1 Fitting TypeID Hose
End 2 Fitting Size (mm)16
End 2 Fitting TypeMale O-Ring
Hose Material 1CSM
Length (in)39.5
Length (mm)1003
Tech TipTT1000

This part fits 22 vehicles. Search below:

YearMakeModelPositionNotes
1986JeepCJ7N/A
1986JeepCJ7N/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1985JeepCJ7N/A
1985JeepCJ7N/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1985JeepScramblerN/A
1985JeepScramblerN/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1984JeepCJ7N/A
1984JeepCJ7N/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1984JeepScramblerN/A
1984JeepScramblerN/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1983JeepCJ5N/A
1983JeepCJ5N/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1983JeepCJ7N/A
1983JeepCJ7N/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1983JeepScramblerN/A
1983JeepScramblerN/APower Steering Return Line Hose Assembly - without Electrical Switch Port
1982JeepCJ5N/A
1982JeepCJ7N/A
1982JeepScramblerN/A
1981JeepCJ5N/A
1981JeepCJ7N/A
1981JeepScramblerN/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

349183657675363662537011192366

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.