Sunsong 3402296 Power Steering Pressure Line Hose Assembly

Power Steering Pressure Line Hose for Ford Aerostar

Sunsong 3402296 is a power steering pressure line hose assembly built for direct replacement on select Ford Aerostar applications. It is engineered to match the original hose routing and connection points while meeting demanding pressure and durability requirements for dependable steering system performance.

• Fits 1991-1996 Ford Aerostar, N/A, 26 1/2" hose
• Fits 1997 Ford Aerostar, N/A
• Maximum working pressure: 1,500 psi
• Burst pressure rating: 8,700 psi
• Tensile strength: 1,600 lb
• High-grade steel tubing with zinc electroplating for corrosion resistance
• Precision-engineered hose assembly with OE-style fitment
• Pressure-tested before shipment

Detailed Product Overview

This Sunsong power steering pressure line hose assembly is built for the Ford Aerostar platform and follows the original equipment layout for a clean replacement. Part number 3402296 uses CSM hose material and features a 9/16 long swivel O-ring end on one side and a 16 mm swivel O-ring end on the other, with a 26.5-inch overall length. The steel tubing is zinc coated to resist rust and corrosion from humidity, road salt, water, and grime. If you are replacing a worn or leaking Ford Aerostar power steering pressure hose, 3402296 provides the correct fitment and connection style for the listed vehicles.

This part cross-references Gates 360110 for the same application.

Common Problems This Hose Can Address

• Power steering fluid leaks from a cracked or worn pressure line
• Steering assist loss caused by hose failure or pressure drop
• Noise or stiffness in the steering system related to restricted fluid flow
• Corrosion on the original steel line from road salt and moisture exposure
• Fitment issues when replacing an aging Ford Aerostar pressure hose

Installation Notes and Tips

Confirm the end fitting sizes and hose length before installation. Inspect the mating O-ring surfaces, line routing, and nearby components for wear or damage before connecting the new hose. Properly bleed the power steering system after installation to remove trapped air and restore normal steering feel. For Ford Aerostar service work, verify the vehicle year and hose routing against the original assembly before final tightening.

Quality Assurance

Each Sunsong 3402296 hose is pressure tested at the factory before it leaves production. The assembly is engineered to meet or exceed original equipment performance standards for pressure capacity, burst resistance, and long-term durability.