HomeSteering > Power Steering Hoses, Pumps, and Related ComponentsSunsong 3402402 Power Steering Return Line Hose Assembly - Cooler To Reservoir
Part #: 3402402

Sunsong 3402402 Power Steering Return Line Hose Assembly - Cooler To Reservoir

Cooler To Reservoir
⚙️ 7 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Excursion, F-250 Super Duty, and F-350 Super Duty
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Overview of Sunsong Power Steering Return Line Hose Assembly

The Sunsong 3402402 power steering return line hose assembly is designed specifically for Ford Excursion, F-250 Super Duty, and F-350 Super Duty models. This durable hose assembly ensures reliable fluid return in your vehicle's power steering system, maintaining optimal steering performance.

  • Compatible with Ford Excursion, F-250 Super Duty, and F-350 Super Duty
  • Part number 3402402 for precise identification
  • 45.5 inches (1155 mm) in length for exact fitment
  • Constructed with CSM hose material for durability
  • 3/8 inch beaded tube fitting on one end and 3/8 inch ID hose fitting on the other
  • No bracket included, designed for direct replacement
  • Does not include a power steering switch port

Detailed Product Description and Specifications

The Sunsong 3402402 power steering return line hose assembly is engineered with a 3/8 inch beaded tube fitting on one end and a 3/8 inch ID hose fitting on the other, ensuring secure connections within the power steering system. The hose is made from CSM (chlorosulfonated polyethylene) material, known for its resistance to heat, oil, and abrasion, which contributes to long-lasting performance. Measuring 45.5 inches (1155 mm) in length, this hose assembly is tailored to fit the power steering return line requirements of Ford Excursion, F-250 Super Duty, and F-350 Super Duty vehicles. The absence of a bracket and power steering switch port simplifies installation and replacement.

Common Applications and Problem Resolution

  • Replacement of worn or leaking power steering return line hoses
  • Elimination of power steering fluid leaks causing steering difficulty
  • Restoration of proper fluid flow to prevent steering pump damage
  • Addressing hose deterioration due to heat and pressure exposure
  • Resolving issues related to improper hose length or fitting incompatibility

Installation Notes and Technical Tips

When installing the Sunsong 3402402 hose assembly, ensure that the 3/8 inch beaded tube fitting and 3/8 inch ID hose fitting are securely connected to the corresponding power steering components. The hose length of 45.5 inches (1155 mm) should match the original equipment specifications for the Ford Excursion, F-250 Super Duty, and F-350 Super Duty models. No bracket is included, so reuse the existing mounting hardware if applicable. Follow the technical tip Tt1000 for best installation practices and to avoid common issues such as hose kinking or improper routing.

Quality Assurance and Warranty Information

Sunsong power steering hoses are manufactured to meet or exceed OEM standards for durability and performance. The 3402402 hose assembly undergoes rigorous quality control to ensure leak-free operation and resistance to environmental factors. While specific warranty details are not provided, Sunsong products typically come with a limited warranty against defects in materials and workmanship. Consult the product documentation or supplier for exact warranty terms.

BrandSunsong
Part Number3402402
End 1 Fitting Size (in)3/8
End 1 Fitting TypeBeaded Tube
End 2 Fitting Size (in)3/8
End 2 Fitting TypeID Hose
Hose Material 1CSM
Length (in)45.5
Length (mm)1155
Tech TipTT1000

This part fits 7 vehicles. Search below:

YearMakeModelPositionNotes
2005FordExcursionCooler To Reservoir
2004FordExcursionCooler To Reservoir
2004FordF-250 Super DutyCooler To Reservoir
2004FordF-350 Super DutyCooler To Reservoir
2003FordExcursionCooler To Reservoir
2003FordF-250 Super DutyCooler To Reservoir
2003FordF-350 Super DutyCooler To Reservoir

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

200223656133C3Z3A713BA3C3Z3A713BB4C3Z3A713AA92227

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.