Sunsong

Sunsong 3402848 Power Steering Return Line Hose Assembly - Gear To Cooler

Brand Sunsong 3402848
Position Gear To Cooler
End 1 Fitting Size (mm) 16
End 1 Fitting Type Male O-Ring
End 2 Fitting Size (in) 3/8
End 2 Fitting Type ID Hose
Hose Material 1 CSM
Length (in) 22
Length (mm) 558
Tech Tip TT1000
Fits Chrysler and Dodge · 15 vehicles

Exact-fit assembly. Precision engineered to restore worn components to original condition.

Zinc-coated steel tubing. Helps resist corrosion from humidity, road salt, water, and grime.

High-pressure return hose. Built for low-pressure, high-temperature operation up to 250 psi.

Cross-references Dayco 80673, Gates 352248 and 5251 for the same application. See all 6.

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Power Steering Return Hose for Chrysler and Dodge

The Sunsong 3402848 power steering return line hose assembly is built for low-pressure, high-temperature return-side service. It is engineered for direct replacement on select Chrysler and Dodge vehicles, including Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, and Dodge Grand Caravan applications with gear-to-cooler routing.

Key Features

  • Direct-fit power steering return line hose assembly for gear-to-cooler routing
  • Max working pressure of 250 psi for return-side hydraulic service
  • CSM hose material for low-pressure, high-temperature operation
  • 16 mm male O-ring end and 3/8 in ID hose end
  • 22 in. overall length for application-specific routing
  • High-grade steel tubing with zinc electroplating for corrosion and rust resistance
  • Precision-engineered replacement for select Chrysler and Dodge steering systems

Detailed Description

Sunsong 3402848 is a power steering return line hose assembly made to restore the return path between the steering gear and cooler on select Chrysler and Dodge vehicles. This hose assembly is built with high-grade steel tubing and a zinc-coated finish to resist moisture, road salt, grime, and other common underbody contaminants. The return hose design supports low-pressure, high-temperature operation and is specified with a 16 mm male O-ring fitting on one end, a 3/8 in. ID hose connection on the other, and a 22 in. length.

This part cross-references Dayco 80673 and Gates 352248 for the same application. It is a direct replacement for Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, and Dodge Grand Caravan steering return line applications where the vehicle uses gear-to-cooler routing.

What This Part Helps Address

  • Power steering fluid seepage at the return line
  • Cracked, hardened, or deteriorated hose material
  • Corrosion on the steel line section
  • Restricted steering fluid return flow
  • Noise or steering performance issues caused by a worn return hose

Installation Notes and Tips

Verify the vehicle’s steering routing before ordering. This hose is listed for gear-to-cooler applications and excludes HD cooling configurations; some Voyager, Caravan, Grand Caravan, and Grand Voyager listings also note use with a finned cooler. Match the end fittings, hose length, and routing path to the original part before installation. Inspect nearby brackets, grommets, heat shields, bushings, and protective sleeves during service and replace worn components as needed to restore the original routing condition.

Quality Assurance

Sunsong states that this return hose exceeds original equipment performance standards and is engineered for exact fitment on the listed applications. The corrosion-resistant steel construction and application-specific design support dependable steering system service on the covered Chrysler and Dodge models.

This part fits 15 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
2004ChryslerTown & CountryGear To CoolerExc. HD Cooling
2004ChryslerVoyagerGear To CoolerExc. HD Cooling, w/ Finned Cooler
2004DodgeCaravanGear To CoolerExc. HD Cooling
2004DodgeGrand CaravanGear To CoolerExc. HD Cooling
2003ChryslerVoyagerGear To CoolerExc. HD Cooling, w/ Finned Cooler
2003DodgeCaravanGear To CoolerExc. HD Cooling, w/ Finned Cooler
2003DodgeGrand CaravanGear To CoolerExc. HD Cooling, w/ Finned Cooler
2002ChryslerGrand VoyagerGear To Coolerw/ Finned Cooler, Exc. HD Cooling
2002ChryslerVoyagerGear To CoolerExc. HD Cooling, w/ Finned Cooler
2002DodgeCaravanGear To CoolerExc. HD Cooling, w/ Finned Cooler
2002DodgeGrand CaravanGear To CoolerExc. HD Cooling, w/ Finned Cooler
2001ChryslerGrand VoyagerGear To Coolerw/ Finned Cooler, Exc. HD Cooling
2001ChryslerVoyagerGear To CoolerExc. HD Cooling, w/ Finned Cooler
2001DodgeCaravanGear To CoolerExc. HD Cooling, w/ Finned Cooler
2001DodgeGrand CaravanGear To CoolerExc. HD Cooling, w/ Finned Cooler
Directly replaces or cross-references 6 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Dayco — 80673Gates — 35224852514743031AB4743900AA4743900AB