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Sunsong 3402902 Power Steering Return Line Hose Assembly - Cooler To Reservoir
Overview of Sunsong Power Steering Return Line Hose Assembly
The Sunsong 3402902 power steering return line hose assembly is designed for reliable fluid return in power steering systems. Engineered to fit Chrysler and Dodge minivans, including Caravan, Grand Caravan, Town & Country, and Voyager models, this hose assembly ensures proper steering performance.
- Length: 45.2 inches (1149 mm) for precise fitment
- End 1 fitting: 3/8 inch beaded tube
- End 2 fitting: 3/8 inch ID hose
- Durable CSM hose material for resistance to heat and wear
- Compatible with Chrysler and Dodge Caravan, Grand Caravan, Town & Country, and Voyager
Detailed Product Description
The Sunsong 3402902 power steering return line hose assembly features a 3/8 inch beaded tube fitting on one end and a 3/8 inch ID hose fitting on the other, providing secure connections within the power steering system. Constructed from CSM (chlorosulfonated polyethylene) material, the hose offers enhanced durability against heat, pressure, and fluid exposure. Measuring 45.2 inches (1149 mm) in length, this hose assembly is designed to meet the exact specifications required for proper routing and fitment in select Chrysler and Dodge minivan models.
Applications and Common Issues Addressed
- Replacement for leaking or cracked power steering return hoses
- Restores proper fluid flow to prevent steering system noise or stiffness
- Prevents power steering fluid loss that can cause pump damage
- Eliminates hose swelling or bulging under pressure
- Addresses fitment issues with original equipment hoses in Chrysler and Dodge Caravan, Grand Caravan, Town & Country, and Voyager vehicles
Installation Notes and Tips
- Ensure the vehicle is cooled and pressure is relieved before removal
- Verify hose length and fitting types match the original part
- Use proper clamps and fittings to secure connections
- Inspect power steering fluid levels and top off after installation
- Refer to technical tip TT1000 for additional installation guidance
Quality Assurance and Warranty
Sunsong power steering hoses are manufactured to meet or exceed OEM standards for durability and performance. The 3402902 hose assembly undergoes rigorous quality control to ensure leak-free operation and long service life. While specific warranty details may vary, Sunsong products typically include coverage against defects in materials and workmanship.
| Brand | Sunsong |
| Part Number | 3402902 |
| End 1 Fitting Size (in) | 3/8 |
| End 1 Fitting Type | Beaded tube |
| End 2 Fitting Size (in) | 3/8 |
| End 2 Fitting Type | ID Hose |
| Hose Material 1 | CSM |
| Length (in) | 45.2 |
| Length (mm) | 1149 |
| Tech Tip | TT1000 |
This part fits 17 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2007 | Chrysler | Town & Country | Cooler To Reservoir | w/ HD Cooling |
| 2007 | Chrysler | Voyager | Cooler To Reservoir | w/ Finned Cooler |
| 2007 | Dodge | Caravan | Cooler To Reservoir | |
| 2007 | Dodge | Grand Caravan | Cooler To Reservoir | |
| 2006 | Chrysler | Town & Country | Cooler To Reservoir | w/ HD Cooling |
| 2006 | Chrysler | Voyager | Cooler To Reservoir | w/ Finned Cooler |
| 2006 | Dodge | Caravan | Cooler To Reservoir | |
| 2006 | Dodge | Grand Caravan | Cooler To Reservoir | |
| 2005 | Chrysler | Town & Country | Cooler To Reservoir | w/ HD Cooling |
| 2005 | Chrysler | Voyager | Cooler To Reservoir | w/ Finned Cooler |
| 2005 | Dodge | Caravan | Cooler To Reservoir | |
| 2005 | Dodge | Grand Caravan | Cooler To Reservoir | |
| 2004 | Chrysler | Town & Country | Cooler To Reservoir | |
| 2004 | Chrysler | Town & Country | Cooler To Reservoir | w/ HD Cooling |
| 2004 | Chrysler | Voyager | Cooler To Reservoir | w/ HD Cooling, w/ Finned Cooler |
| 2004 | Dodge | Caravan | Cooler To Reservoir | w/ HD Cooling |
| 2004 | Dodge | Grand Caravan | Cooler To Reservoir | w/ HD Cooling |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.