Sunsong 3403655 Power Steering Return Line Hose Assembly - Gear To Cooler

Brand Sunsong 3403655
Position Gear To Cooler
Tech Tip Tt1000
Fits BMW · 35 vehicles

OE-level performance. Return hose assembly exceeds original equipment performance standards.

Zinc-coated steel tubing. Helps resist corrosion and rust from humidity, road salt, water, and grime.

Precision engineered. Exact-fit hose assembly restores wearable parts to original condition.

Cross-references ACI 81444, AMS Automotive 6025 and AMS Automotive 6027 for the same application. See all 8.

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BMW Power Steering Return Hose

Sunsong 3403655 is a power steering return line hose assembly for select BMW applications with gear-to-cooler routing. It is built for low-pressure, high-temperature return service and is engineered to match original fitment requirements for BMW 325Ci, 325i, 330Ci, 330i, 320i, 323Ci, 323i, 328Ci, and 328i models.

Key Features

  • Max working pressure of 250 psi for return-side steering service
  • Suitable for low-pressure, high-temperature operation
  • High-grade steel tubing with zinc electroplating for corrosion and rust resistance
  • Precision-engineered fit for exact vehicle application alignment
  • Includes required brackets, grommets, heat shields, bushings, and protective sleeves as specified for the application
  • Cross-references ACI 81444 and Rein PSH0110R / PSH0498 for the same application

Detailed Description

This Sunsong power steering return line hose assembly is built to restore the return path between the steering gear and cooler on compatible BMW E46 chassis vehicles. Part number 3403655 is manufactured with steel tubing and a zinc-coated finish to help resist corrosion from humidity, road salt, water, and grime. The assembly is precision engineered to match original routing and fitment requirements, making it a direct replacement choice for BMW 325Ci, 325i, 330Ci, 330i, 320i, 323Ci, 323i, 328Ci, and 328i models with gear-to-cooler positioning.

What It Helps Fix

  • Power steering fluid seepage or leakage in the return line
  • Corrosion-damaged steel tubing on the steering return circuit
  • Restricted or weakened return flow from age-related hose deterioration
  • Noise or steering performance issues caused by a compromised return hose assembly
  • Fitment problems from bent, rusted, or mismatched original routing components

Installation Notes

Verify the vehicle’s steering line routing and position before installation. This part is for gear-to-cooler applications only and should be matched to the original hose path on the vehicle. Use the included application-specific brackets and protective components where required, and inspect surrounding steering and cooling components for wear before completing the repair. Tech Tip: TT1000.

Quality Assurance

Sunsong 3403655 is engineered to meet original equipment performance standards for return hose service and is built with corrosion-resistant materials for long-term durability in demanding underhood conditions.

This part fits 35 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
2006BMW325CiGear To Cooler—
2006BMW325iGear To Cooler—
2006BMW330CiGear To Cooler—
2006BMW330iGear To Cooler—
2005BMW320iGear To Cooler—
2005BMW325CiGear To Cooler—
2005BMW325iGear To Cooler—
2005BMW330CiGear To Cooler—
2005BMW330iGear To Cooler—
2004BMW320iGear To Cooler—
2004BMW325CiGear To Cooler—
2004BMW325iGear To Cooler—
2004BMW330CiGear To Cooler—
2004BMW330iGear To Cooler—
2003BMW320iGear To Cooler—
2003BMW325CiGear To Cooler—
2003BMW325iGear To Cooler—
2003BMW330CiGear To Cooler—
2003BMW330iGear To Cooler—
2002BMW320iGear To Cooler—
2002BMW325CiGear To Cooler—
2002BMW325iGear To Cooler—
2002BMW330CiGear To Cooler—
2002BMW330iGear To Cooler—
2001BMW320iGear To Cooler—
2001BMW325CiGear To Cooler—
2001BMW325iGear To Cooler—
2001BMW330CiGear To Cooler—
2001BMW330iGear To Cooler—
2000BMW323CiGear To Cooler—
2000BMW323iGear To Cooler—
2000BMW328CiGear To Cooler—
2000BMW328iGear To Cooler—
1999BMW323iGear To Cooler—
1999BMW328iGear To Cooler—
Directly replaces or cross-references 8 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
ACI — 81444AMS Automotive — 6025AMS Automotive — 6027Rein — PSH0110RRein — PSH049881110-T3241109649432416796367