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TYC 20-6494-00 Headlight Assembly - Left
Overview of TYC Regular Headlight Assembly for Chevrolet Malibu
The TYC Regular Headlight Assembly 20-6494-00 is designed specifically for Chevrolet Malibu models, providing reliable exterior lighting with included halogen bulbs. This complete assembly ensures a direct replacement that meets SAE and DOT compliance standards.
- Complete headlight assembly with bulbs included
- Halogen bulb type for consistent illumination
- Compatible with Chevrolet Malibu vehicles
- SAE and DOT compliant for road safety
- Part number 20-6494-00 for precise fitment
TYC Regular Product Line Details
The TYC Regular product line offers dependable lighting solutions that meet industry standards for quality and safety. This line focuses on providing complete assemblies that include all necessary components and bulbs, simplifying installation and ensuring compatibility with specific vehicle models such as the Chevrolet Malibu.
Product Description and Features
This headlight assembly (part number 20-6494-00) is engineered to replace the exterior lighting on Chevrolet Malibu vehicles. It comes as a complete unit with halogen bulbs pre-installed, eliminating the need for separate bulb purchases. The assembly is designed to meet SAE and DOT regulations, ensuring it is suitable for street use and maintains proper lighting performance. The matching counterpart for the opposite side is part number 20-6493-00, allowing for full front-end lighting replacement if needed.
Common Applications and Issues Addressed
- Replacing damaged or cracked headlight assemblies on Chevrolet Malibu
- Restoring dim or non-functioning halogen headlights
- Upgrading to a complete assembly for improved fit and finish
- Ensuring compliance with safety standards for vehicle inspections
- Resolving moisture or seal failure in existing headlight units
Installation Notes and Tips
Installation of the TYC Regular headlight assembly 20-6494-00 is straightforward due to its complete assembly design with bulbs included. It is recommended to disconnect the vehicle battery before installation to avoid electrical issues. Align the assembly carefully to ensure proper beam pattern and secure all mounting points. Refer to the Chevrolet Malibu service manual for detailed removal and installation procedures.
Quality Assurance and Warranty
TYC Regular headlight assemblies are manufactured to meet or exceed OEM standards, including SAE and DOT compliance. This ensures reliable performance and safety on the road. While specific warranty details are not provided here, TYC products typically come with a limited warranty covering defects in materials and workmanship.
| Brand | TYC |
| Part Number | 20-6494-00 |
| Position | TYC Regular, Left |
| Bulb Type | Halogen |
| Bulbs Included | Yes |
| Components Included | Complete Assembly |
| Other Side | 20-6493-00 |
| Sae/dot Compliant | Yes |
This part fits 31 vehicles. Search below:
| Year | Make | Model | Submodel | Body Type | Position | Notes |
|---|---|---|---|---|---|---|
| 2008 | Chevrolet | Malibu | Classic LT | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2008 | Chevrolet | Malibu | Classic LS | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | LT | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | LTZ | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | Maxx LS | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | Maxx LTZ | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | Maxx SS | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | SS | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | LS | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | Maxx LT | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2007 | Chevrolet | Malibu | Base | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | Maxx LT | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | Base | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | SS | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | LS | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | Maxx LS | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | Maxx LTZ | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | Maxx SS | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | LT | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2006 | Chevrolet | Malibu | LTZ | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2005 | Chevrolet | Malibu | Maxx LS | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2005 | Chevrolet | Malibu | LS | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2005 | Chevrolet | Malibu | LT | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2005 | Chevrolet | Malibu | Maxx LT | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2005 | Chevrolet | Malibu | Base | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2004 | Chevrolet | Malibu | LT | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2004 | Chevrolet | Malibu | LS | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2004 | Chevrolet | Malibu | Maxx | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2004 | Chevrolet | Malibu | Maxx LS | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2004 | Chevrolet | Malibu | Maxx LT | Hatchback | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
| 2004 | Chevrolet | Malibu | Base | Sedan | Left | Complete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.