HomeElectrical, Lighting and Body > Lighting - ExteriorTYC 20-6494-00 Headlight Assembly - Left
Part #: 20-6494-00

TYC 20-6494-00 Headlight Assembly - Left

TYC Regular, Left
⚙️ 31 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦TYC Regular, Left
🚗Fitment: Chevrolet, Malibu
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Overview of TYC Regular Headlight Assembly for Chevrolet Malibu

The TYC Regular Headlight Assembly 20-6494-00 is designed specifically for Chevrolet Malibu models, providing reliable exterior lighting with included halogen bulbs. This complete assembly ensures a direct replacement that meets SAE and DOT compliance standards.

  • Complete headlight assembly with bulbs included
  • Halogen bulb type for consistent illumination
  • Compatible with Chevrolet Malibu vehicles
  • SAE and DOT compliant for road safety
  • Part number 20-6494-00 for precise fitment

TYC Regular Product Line Details

The TYC Regular product line offers dependable lighting solutions that meet industry standards for quality and safety. This line focuses on providing complete assemblies that include all necessary components and bulbs, simplifying installation and ensuring compatibility with specific vehicle models such as the Chevrolet Malibu.

Product Description and Features

This headlight assembly (part number 20-6494-00) is engineered to replace the exterior lighting on Chevrolet Malibu vehicles. It comes as a complete unit with halogen bulbs pre-installed, eliminating the need for separate bulb purchases. The assembly is designed to meet SAE and DOT regulations, ensuring it is suitable for street use and maintains proper lighting performance. The matching counterpart for the opposite side is part number 20-6493-00, allowing for full front-end lighting replacement if needed.

Common Applications and Issues Addressed

  • Replacing damaged or cracked headlight assemblies on Chevrolet Malibu
  • Restoring dim or non-functioning halogen headlights
  • Upgrading to a complete assembly for improved fit and finish
  • Ensuring compliance with safety standards for vehicle inspections
  • Resolving moisture or seal failure in existing headlight units

Installation Notes and Tips

Installation of the TYC Regular headlight assembly 20-6494-00 is straightforward due to its complete assembly design with bulbs included. It is recommended to disconnect the vehicle battery before installation to avoid electrical issues. Align the assembly carefully to ensure proper beam pattern and secure all mounting points. Refer to the Chevrolet Malibu service manual for detailed removal and installation procedures.

Quality Assurance and Warranty

TYC Regular headlight assemblies are manufactured to meet or exceed OEM standards, including SAE and DOT compliance. This ensures reliable performance and safety on the road. While specific warranty details are not provided here, TYC products typically come with a limited warranty covering defects in materials and workmanship.

BrandTYC
Part Number20-6494-00
PositionTYC Regular, Left
Bulb TypeHalogen
Bulbs IncludedYes
Components IncludedComplete Assembly
Other Side20-6493-00
Sae/dot CompliantYes

This part fits 31 vehicles. Search below:

YearMakeModelSubmodelBody TypePositionNotes
2008ChevroletMalibuClassic LTSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2008ChevroletMalibuClassic LSSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuLTSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuLTZSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuMaxx LSHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuMaxx LTZHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuMaxx SSHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuSSSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuLSSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuMaxx LTHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2007ChevroletMalibuBaseSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuMaxx LTHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuBaseSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuSSSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuLSSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuMaxx LSHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuMaxx LTZHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuMaxx SSHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuLTSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2006ChevroletMalibuLTZSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2005ChevroletMalibuMaxx LSHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2005ChevroletMalibuLSSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2005ChevroletMalibuLTSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2005ChevroletMalibuMaxx LTHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2005ChevroletMalibuBaseSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2004ChevroletMalibuLTSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2004ChevroletMalibuLSSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2004ChevroletMalibuMaxxHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2004ChevroletMalibuMaxx LSHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2004ChevroletMalibuMaxx LTHatchbackLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular
2004ChevroletMalibuBaseSedanLeftComplete Assembly; Other Side: 20-6493-00 - Components Included; TYC Regular

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

15851373

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.