HomeElectrical, Lighting and Body > Lighting - ExteriorTYC 20-6641-90-9 Headlight Assembly - Right
Part #: 20-6641-90-9

TYC 20-6641-90-9 Headlight Assembly - Right

CAPA Certified, Right
⚙️ 31 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦CAPA Certified, Right
🚗Fitment: Chevrolet and Pontiac, Cobalt and G5
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of TYC CAPA Certified Right Headlight Assembly

The TYC CAPA Certified Headlight Assembly 20-6641-90-9 is designed specifically for the right side of Chevrolet Cobalt and Pontiac G5 models. This complete halogen headlight assembly features clear and amber lenses, providing reliable exterior lighting that meets SAE and DOT compliance standards.

  • Complete right side headlight assembly for Chevrolet Cobalt and Pontiac G5
  • Halogen bulb type included for immediate installation
  • Clear and amber lens colors for proper signaling and visibility
  • CAPA Certified for quality and fitment assurance
  • SAE/DOT compliant to meet safety regulations
  • Part number 20-6641-90-9 corresponds to the right side; left side counterpart is 20-6642-90-9
  • Does not include mounting hardware or bracket

Detailed Product Description

This TYC headlight assembly is engineered as a direct replacement for the right side of Chevrolet Cobalt and Pontiac G5 vehicles. The assembly includes halogen bulbs pre-installed, eliminating the need for separate bulb purchases. The lens features a combination of clear and amber colors to ensure proper headlight and turn signal functionality. While the assembly is complete, it does not come with mounting hardware or brackets, so existing components should be reused during installation. The product complies with SAE and DOT standards, ensuring it meets federal safety requirements for exterior lighting.

The CAPA Certified brand line indicates that this headlight assembly has passed the Certified Automotive Parts Association's rigorous testing for fit, form, and function. This certification provides confidence that the part will perform as expected and fit precisely on the specified Chevrolet and Pontiac models.

Common Applications and Issues Addressed

  • Replacement of damaged or cracked right headlight lens on Chevrolet Cobalt or Pontiac G5
  • Restoring proper halogen lighting performance for improved nighttime visibility
  • Fixing malfunctioning or burnt-out bulbs with included halogen bulbs
  • Ensuring compliance with vehicle lighting regulations through SAE/DOT certified parts
  • Upgrading worn or faded headlight assemblies to maintain vehicle appearance and safety

Installation Notes and Tips

  • Designed for right side installation; verify part number 20-6641-90-9 before beginning
  • Existing mounting hardware and brackets must be reused as they are not included
  • Handle the halogen bulbs carefully to avoid damage or reduced lifespan
  • Ensure electrical connections are secure and free of corrosion for optimal performance
  • Consult vehicle service manual for specific removal and installation procedures

Quality Assurance and Warranty

TYC CAPA Certified headlight assemblies undergo thorough testing to meet CAPA standards for fit, form, and function. This ensures compatibility with Chevrolet Cobalt and Pontiac G5 models and adherence to safety regulations. The product is SAE and DOT compliant, confirming it meets federal lighting requirements. Warranty details are provided by TYC and typically cover defects in materials and workmanship; please refer to TYC's official warranty policy for specific terms.

BrandTYC
Part Number20-6641-90-9
PositionCAPA Certified, Right
Bulbs IncludedYes
Lens ColorClear, amber
Bulb TypeHalogen
Hardware IncludedNo
Components IncludedComplete assembly
Other Side20-6642-90-9
PositionRight
RemarksW/o bracket
Sae/dot CompliantYes

This part fits 31 vehicles. Search below:

YearMakeModelSubmodelBody TypeLitersCylindersPositionNotes
2010ChevroletCobaltSSCoupe2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2010ChevroletCobaltLTSedanRightOther Side: 20-6642-90-9; CAPA Certified
2010ChevroletCobaltBaseCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2010ChevroletCobaltLTCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2010ChevroletCobaltLSSedanRightOther Side: 20-6642-90-9; CAPA Certified
2010ChevroletCobaltLSCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2010ChevroletCobaltBaseSedanRightOther Side: 20-6642-90-9; CAPA Certified
2009ChevroletCobaltSSCoupe2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2009ChevroletCobaltSSSedan2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2009ChevroletCobaltLTCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2009ChevroletCobaltLTSedanRightOther Side: 20-6642-90-9; CAPA Certified
2009ChevroletCobaltLSCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2009ChevroletCobaltLSSedanRightOther Side: 20-6642-90-9; CAPA Certified
2009PontiacG5GTCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2009PontiacG5BaseCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2008ChevroletCobaltSportSedanRightOther Side: 20-6642-90-9; CAPA Certified
2008ChevroletCobaltLTCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2008ChevroletCobaltSSCoupe2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2008ChevroletCobaltSportCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2008ChevroletCobaltLSCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2008ChevroletCobaltLSSedanRightOther Side: 20-6642-90-9; CAPA Certified
2008ChevroletCobaltLTSedanRightOther Side: 20-6642-90-9; CAPA Certified
2008PontiacG5GTCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2008PontiacG5BaseCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2007ChevroletCobaltSSSedan2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2007ChevroletCobaltSSCoupe2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2007PontiacG5GTCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2007PontiacG5BaseCoupeRightOther Side: 20-6642-90-9; CAPA Certified
2006ChevroletCobaltSSCoupe2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2006ChevroletCobaltSSSedan2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified
2005ChevroletCobaltSSCoupe2.0LL4RightOther Side: 20-6642-90-9; CAPA Certified

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

20964009

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.