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TYC 96002 HVAC Heater Core - Front
Overview of TYC HVAC Heater Core 96002
The TYC HVAC Heater Core 96002 is designed specifically for Ford Excursion, F-250 Super Duty, and F-350 Super Duty models. Constructed with durable aluminum, this heater core ensures efficient heat transfer and reliable performance in your vehicle's heating system.
- Core material: Aluminum for enhanced heat conduction
- Core dimensions: 6.78 inches height, 7.24 inches length, 1.02 inches thickness
- Top and bottom headers sized at 1.93 by 7.2 inches
- Inlet and outlet connections use 0.63 inch hose clamps
- Compatible with Ford Excursion, F-250 Super Duty, and F-350 Super Duty
Detailed Product Specifications
This TYC heater core (part number 96002) features an aluminum core that provides efficient heat exchange while resisting corrosion. The core measures 6.78 inches in height, 7.24 inches in length, and 1.02 inches in thickness, fitting precisely within the HVAC system of select Ford trucks. Both the top and bottom headers measure 1.93 by 7.2 inches, ensuring proper alignment and secure installation. The inlet and outlet connections are designed for hose clamp fittings with a diameter of 0.63 inches, facilitating straightforward hose attachment and leak prevention.
Compatible Vehicles and Applications
This heater core is compatible with the following Ford models:
- Ford Excursion
- Ford F-250 Super Duty
- Ford F-350 Super Duty
It is intended for use in the vehicle's HVAC system to provide cabin heating by transferring engine coolant heat into the passenger compartment.
Common Issues Addressed by TYC Heater Core 96002
- Insufficient cabin heat during cold weather
- Coolant leaks inside the vehicle's HVAC system
- Fogging or condensation on interior windows due to heater core failure
- Overheating of the engine caused by heater core blockages
- Unpleasant odors from a leaking or damaged heater core
Installation Notes and Tips
Installation of the TYC heater core 96002 requires draining the vehicle's cooling system and removing the dashboard or HVAC housing to access the core. Ensure all hose clamps are securely fastened to prevent leaks. It is recommended to inspect and replace any worn hoses or seals during installation. Proper bleeding of the cooling system after installation is necessary to avoid air pockets and ensure optimal heater performance.
Quality Assurance and Warranty
TYC manufactures this heater core to meet or exceed OEM specifications for fit, form, and function. The aluminum core material offers durability and corrosion resistance. This part is backed by TYC's standard warranty coverage, providing assurance of quality and reliability for your Ford Excursion, F-250 Super Duty, or F-350 Super Duty vehicle.
| Brand | TYC |
| Part Number | 96002 |
| Bottom Header | 1.93x7.2 |
| Core Height (in) | 6.78 |
| Core Length (in) | 7.24 |
| Core Material | Aluminum |
| Core Thickness (in) | 1.02 |
| Inlet Connection Type | Hose Clamp |
| Inlet Diameter (in) | 0.63 |
| Outlet Connection Type | Hose Clamp |
| Outlet Diameter (in) | 0.63 |
| Top Header | 1.93x7.2 |
This part fits 94 vehicles. Search below:
| Year | Make | Model | Submodel | Body Type | Position | Notes |
|---|---|---|---|---|---|---|
| 2003 | Ford | F-250 Super Duty | XL | Standard Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-250 Super Duty | Lariat | Crew Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-250 Super Duty | XL | Extended Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-250 Super Duty | XLT | Standard Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-250 Super Duty | XL | Crew Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-250 Super Duty | XLT | Crew Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-250 Super Duty | Lariat | Extended Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-250 Super Duty | XLT | Extended Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | Lariat | Cab & Chassis | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XL | Cab & Chassis | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XLT | Extended Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XLT | Cab & Chassis | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XL | Crew Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | Lariat | Extended Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | Lariat | Crew Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XLT | Crew Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XL | Extended Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XLT | Standard Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | King Ranch | Crew Cab Pickup | N/A | To 11/03/2002 |
| 2003 | Ford | F-350 Super Duty | XL | Standard Cab Pickup | N/A | To 11/03/2002 |
| 2002 | Ford | Excursion | XLT | Sport Utility | Front | |
| 2002 | Ford | Excursion | Limited | Sport Utility | Front | |
| 2002 | Ford | F-250 Super Duty | XL | Crew Cab Pickup | N/A | |
| 2002 | Ford | F-250 Super Duty | XL | Standard Cab Pickup | N/A | |
| 2002 | Ford | F-250 Super Duty | XL | Extended Cab Pickup | N/A | |
| 2002 | Ford | F-250 Super Duty | Lariat | Extended Cab Pickup | N/A | |
| 2002 | Ford | F-250 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | XLT | Cab & Chassis | N/A | |
| 2002 | Ford | F-350 Super Duty | Lariat | Cab & Chassis | N/A | |
| 2002 | Ford | F-350 Super Duty | XL | Crew Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | XL | Cab & Chassis | N/A | |
| 2002 | Ford | F-350 Super Duty | XL | Standard Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | XLT | Standard Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | XL | Extended Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | XLT | Extended Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | Lariat | Extended Cab Pickup | N/A | |
| 2002 | Ford | F-350 Super Duty | XLT | Crew Cab Pickup | N/A | |
| 2001 | Ford | Excursion | Limited | Sport Utility | Front | |
| 2001 | Ford | Excursion | XLT | Sport Utility | Front | |
| 2001 | Ford | F-250 Super Duty | XL | Extended Cab Pickup | N/A | |
| 2001 | Ford | F-250 Super Duty | XL | Crew Cab Pickup | N/A | |
| 2001 | Ford | F-250 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 2001 | Ford | F-250 Super Duty | Lariat | Extended Cab Pickup | N/A | |
| 2001 | Ford | F-250 Super Duty | XL | Standard Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | XLT | Cab & Chassis | N/A | |
| 2001 | Ford | F-350 Super Duty | XL | Cab & Chassis | N/A | |
| 2001 | Ford | F-350 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | Lariat | Cab & Chassis | N/A | |
| 2001 | Ford | F-350 Super Duty | XL | Extended Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | XLT | Extended Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | XL | Standard Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | Lariat | Extended Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | XLT | Crew Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | XL | Crew Cab Pickup | N/A | |
| 2001 | Ford | F-350 Super Duty | XLT | Standard Cab Pickup | N/A | |
| 2000 | Ford | Excursion | XLT | Sport Utility | Front | |
| 2000 | Ford | Excursion | Limited | Sport Utility | Front | |
| 2000 | Ford | F-250 Super Duty | XL | Standard Cab Pickup | N/A | |
| 2000 | Ford | F-250 Super Duty | XL | Extended Cab Pickup | N/A | |
| 2000 | Ford | F-250 Super Duty | Lariat | Standard Cab Pickup | N/A | |
| 2000 | Ford | F-250 Super Duty | Lariat | Extended Cab Pickup | N/A | |
| 2000 | Ford | F-250 Super Duty | XL | Crew Cab Pickup | N/A | |
| 2000 | Ford | F-250 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | XL | Crew Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | XLT | Crew Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | Lariat | Extended Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | XLT | Standard Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | XL | Standard Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | Lariat | Standard Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | XL | Extended Cab Pickup | N/A | |
| 2000 | Ford | F-350 Super Duty | XL | Cab & Chassis | N/A | |
| 2000 | Ford | F-350 Super Duty | Lariat | Cab & Chassis | N/A | |
| 2000 | Ford | F-350 Super Duty | XLT | Cab & Chassis | N/A | |
| 2000 | Ford | F-350 Super Duty | XLT | Extended Cab Pickup | N/A | |
| 1999 | Ford | F-250 Super Duty | XL | Crew Cab Pickup | N/A | |
| 1999 | Ford | F-250 Super Duty | XL | Extended Cab Pickup | N/A | |
| 1999 | Ford | F-250 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 1999 | Ford | F-250 Super Duty | XL | Standard Cab Pickup | N/A | |
| 1999 | Ford | F-250 Super Duty | Lariat | Extended Cab Pickup | N/A | |
| 1999 | Ford | F-250 Super Duty | Lariat | Standard Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | Lariat | Standard Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | XLT | Crew Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | XL | Crew Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | XL | Extended Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | Lariat | Cab & Chassis | N/A | |
| 1999 | Ford | F-350 Super Duty | XL | Cab & Chassis | N/A | |
| 1999 | Ford | F-350 Super Duty | Lariat | Crew Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | XLT | Extended Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | XL | Standard Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | XLT | Standard Cab Pickup | N/A | |
| 1999 | Ford | F-350 Super Duty | XLT | Cab & Chassis | N/A | |
| 1999 | Ford | F-350 Super Duty | Lariat | Extended Cab Pickup | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.