HomeHVAC > Motors, Core, Case and Related ComponentsTYC 96003 HVAC Heater Core
Part #: 96003

TYC 96003 HVAC Heater Core

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⚙️ 133 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Mercury, and Lincoln, Taurus, Sable, and Continental
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Overview of TYC HVAC Heater Core 96003

The TYC HVAC Heater Core 96003 is designed for reliable heating performance in select Ford, Lincoln, and Mercury vehicles. Engineered with durable aluminum construction, this heater core ensures efficient heat transfer and long-lasting operation for models like the Ford Taurus, Lincoln Continental, and Mercury Sable.

  • Core material: Aluminum for enhanced heat conduction and corrosion resistance
  • Core dimensions: 7.56 inches length, 6.78 inches height, 1.57 inches thickness
  • Top and bottom headers sized at 2.03 by 7.05 inches
  • Inlet and outlet connections use 0.63-inch hose clamps for secure fitment
  • Compatible with Ford Taurus, Lincoln Continental, and Mercury Sable models

Detailed Product Description

The TYC 96003 heater core features a robust aluminum core that provides efficient heat exchange within the HVAC system. Its precise dimensions—7.56 inches in length, 6.78 inches in height, and 1.57 inches in thickness—allow for a direct replacement fit in compatible vehicles. Both the top and bottom headers measure 2.03 by 7.05 inches, ensuring proper alignment and sealing within the HVAC housing. The inlet and outlet connections are designed with 0.63-inch hose clamp fittings, facilitating straightforward installation and secure coolant flow. This heater core is engineered specifically for Ford, Lincoln, and Mercury vehicles, including the Taurus, Continental, and Sable, making it a suitable choice for restoring heating functionality in these models.

Common Applications and Issues Resolved

  • Restores heating performance in Ford Taurus, Lincoln Continental, and Mercury Sable HVAC systems
  • Addresses coolant leaks caused by damaged or corroded heater cores
  • Eliminates reduced cabin heat output due to clogged or failing cores
  • Prevents overheating issues related to inefficient heat exchange
  • Replaces cores with compromised structural integrity or internal blockages

Installation Notes and Tips

  • Ensure the vehicle is fully cooled before beginning heater core replacement
  • Drain the cooling system to prevent fluid spillage during removal
  • Verify hose clamp sizes and secure inlet/outlet connections tightly to avoid leaks
  • Inspect surrounding HVAC components for wear or damage during installation
  • Bleed the cooling system after installation to remove air pockets and ensure proper circulation

Quality Assurance and Warranty

TYC manufactures the 96003 heater core to meet or exceed OEM specifications for fit, form, and function. The aluminum core material offers corrosion resistance and durability under normal operating conditions. While specific warranty details may vary, TYC products typically include a limited warranty covering defects in materials and workmanship. Consult product documentation or the supplier for exact warranty terms.

BrandTYC
Part Number96003
Bottom Header2.03x7.05
Core Height (in)6.78
Core Length (in)7.56
Core MaterialAluminum
Core Thickness (in)1.57
Inlet Connection TypeHose Clamp
Inlet Diameter (in)0.63
Outlet Connection TypeHose Clamp
Outlet Diameter (in)0.63
Top Header2.03x7.05

This part fits 133 vehicles. Search below:

YearMakeModelSubmodelBody TypePositionNotes
2007FordTaurusSELSedanN/A
2007FordTaurusSESedanN/A
2006FordTaurusSESedanN/A
2006FordTaurusSELSedanN/A
2005FordTaurusSEWagonN/A
2005FordTaurusSESedanN/A
2005FordTaurusSELWagonN/A
2005FordTaurusSELSedanN/A
2005MercurySableLSWagonN/A
2005MercurySablePlatinum EditionSedanN/A
2005MercurySableLSSedanN/A
2005MercurySableGSSedanN/A
2004FordTaurusSESSedanN/A
2004FordTaurusSESedanN/A
2004FordTaurusLXSedanN/A
2004FordTaurusSELWagonN/A
2004FordTaurusSELSedanN/A
2004FordTaurusSEWagonN/A
2004MercurySableLSSedanN/A
2004MercurySableGSWagonN/A
2004MercurySableLS PremiumSedanN/A
2004MercurySableGSSedanN/A
2004MercurySableLS PremiumWagonN/A
2003FordTaurusSESSedanN/A
2003FordTaurusSE ComfortWagonN/A
2003FordTaurusSE ComfortSedanN/A
2003FordTaurusSESedanN/A
2003FordTaurusSELWagonN/A
2003FordTaurusSELSedanN/A
2003FordTaurusLXSedanN/A
2003FordTaurusSEWagonN/A
2003MercurySableLSSedanN/A
2003MercurySableGSSedanN/A
2003MercurySableLS PremiumWagonN/A
2003MercurySableGSWagonN/A
2003MercurySableLS PremiumSedanN/A
2002FordTaurusSELSedanN/A
2002FordTaurusLXSedanN/A
2002FordTaurusSEWagonN/A
2002FordTaurusSESedanN/A
2002FordTaurusSELWagonN/A
2002FordTaurusSESSedanN/A
2002LincolnContinentalBaseSedanN/A
2002MercurySableLSSedanN/A
2002MercurySableGSWagonN/A
2002MercurySableLS PremiumSedanN/A
2002MercurySableLS PremiumWagonN/A
2002MercurySableGSSedanN/A
2001FordTaurusSELSedanN/A
2001FordTaurusSESSedanN/A
2001FordTaurusLXSedanN/A
2001FordTaurusSEWagonN/A
2001FordTaurusSESedanN/A
2001LincolnContinentalBaseSedanN/A
2001MercurySableGSWagonN/A
2001MercurySableLS PremiumWagonN/A
2001MercurySableLSWagonN/A
2001MercurySableGSSedanN/A
2001MercurySableLS PremiumSedanN/A
2001MercurySableLSSedanN/A
2000FordTaurusSESedanN/A
2000FordTaurusSE ComfortSedanN/A
2000FordTaurusSEWagonN/A
2000FordTaurusLXSedanN/A
2000FordTaurusSELSedanN/A
2000FordTaurusSESSedanN/A
2000FordTaurusSVGSedanN/A
2000FordTaurusSE ComfortWagonN/A
2000LincolnContinentalBaseSedanN/A
2000MercurySableLS PremiumSedanN/A
2000MercurySableLS PremiumWagonN/A
2000MercurySableGSSedanN/A
2000MercurySableLSSedanN/A
2000MercurySableGSWagonN/A
1999FordTaurusSEWagonN/A
1999FordTaurusSESedanN/A
1999FordTaurusSHOSedanN/A
1999FordTaurusLXSedanN/A
1999LincolnContinentalBaseSedanN/A
1999MercurySableGSSedanN/A
1999MercurySableLSSedanN/A
1999MercurySableLSWagonN/A
1998FordTaurusSEWagonN/A
1998FordTaurusLXSedanN/A
1998FordTaurusSE ComfortWagonN/A
1998FordTaurusSE ComfortSedanN/A
1998FordTaurusSHOSedanN/A
1998FordTaurusSESedanN/A
1998LincolnContinentalBaseSedanN/A
1998MercurySableLSWagonN/A
1998MercurySableLS PremiumSedanN/A
1998MercurySableGSSedanN/A
1998MercurySableLSSedanN/A
1998MercurySableLS PremiumWagonN/A
1997FordTaurusLXWagonN/A
1997FordTaurusLXSedanN/A
1997FordTaurusGLSedanN/A
1997FordTaurusGLWagonN/A
1997FordTaurusSHOSedanN/A
1997FordTaurusGSedanN/A
1997LincolnContinentalBaseSedanN/A
1997LincolnContinentalSpinnaker EditionSedanN/A
1997MercurySableLSSedanN/A
1997MercurySableGSWagonN/A
1997MercurySableLSWagonN/A
1997MercurySableGSSedanN/A
1996FordTaurusGSedanN/A
1996FordTaurusGLSedanN/A
1996FordTaurusLXWagonN/A
1996FordTaurusGLWagonN/A
1996FordTaurusSHOSedanN/A
1996FordTaurusLXSedanN/A
1996LincolnContinentalSpinnaker EditionSedanN/A
1996LincolnContinentalAnniversarySedanN/A
1996MercurySableGSSedanN/A
1996MercurySableLSWagonN/A
1996MercurySableGSWagonN/A
1996MercurySableLSSedanN/A
1996MercurySableGSedanN/A
1995FordTaurusGLWagonN/A
1995FordTaurusSESedanN/A
1995FordTaurusLXSedanN/A
1995FordTaurusLXWagonN/A
1995FordTaurusSHOSedanN/A
1995FordTaurusGLSedanN/A
1995LincolnContinentalSignatureSedanN/A
1995LincolnContinentalDiamond AnniversarySedanN/A
1995LincolnContinentalSpinnaker EditionSedanN/A
1995MercurySableLTSSedanN/A
1995MercurySableGSSedanN/A
1995MercurySableLSWagonN/A
1995MercurySableLSSedanN/A
1995MercurySableGSWagonN/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

15-62559

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.