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TYC 96003 HVAC Heater Core
Overview of TYC HVAC Heater Core 96003
The TYC HVAC Heater Core 96003 is designed for reliable heating performance in select Ford, Lincoln, and Mercury vehicles. Engineered with durable aluminum construction, this heater core ensures efficient heat transfer and long-lasting operation for models like the Ford Taurus, Lincoln Continental, and Mercury Sable.
- Core material: Aluminum for enhanced heat conduction and corrosion resistance
- Core dimensions: 7.56 inches length, 6.78 inches height, 1.57 inches thickness
- Top and bottom headers sized at 2.03 by 7.05 inches
- Inlet and outlet connections use 0.63-inch hose clamps for secure fitment
- Compatible with Ford Taurus, Lincoln Continental, and Mercury Sable models
Detailed Product Description
The TYC 96003 heater core features a robust aluminum core that provides efficient heat exchange within the HVAC system. Its precise dimensions—7.56 inches in length, 6.78 inches in height, and 1.57 inches in thickness—allow for a direct replacement fit in compatible vehicles. Both the top and bottom headers measure 2.03 by 7.05 inches, ensuring proper alignment and sealing within the HVAC housing. The inlet and outlet connections are designed with 0.63-inch hose clamp fittings, facilitating straightforward installation and secure coolant flow. This heater core is engineered specifically for Ford, Lincoln, and Mercury vehicles, including the Taurus, Continental, and Sable, making it a suitable choice for restoring heating functionality in these models.
Common Applications and Issues Resolved
- Restores heating performance in Ford Taurus, Lincoln Continental, and Mercury Sable HVAC systems
- Addresses coolant leaks caused by damaged or corroded heater cores
- Eliminates reduced cabin heat output due to clogged or failing cores
- Prevents overheating issues related to inefficient heat exchange
- Replaces cores with compromised structural integrity or internal blockages
Installation Notes and Tips
- Ensure the vehicle is fully cooled before beginning heater core replacement
- Drain the cooling system to prevent fluid spillage during removal
- Verify hose clamp sizes and secure inlet/outlet connections tightly to avoid leaks
- Inspect surrounding HVAC components for wear or damage during installation
- Bleed the cooling system after installation to remove air pockets and ensure proper circulation
Quality Assurance and Warranty
TYC manufactures the 96003 heater core to meet or exceed OEM specifications for fit, form, and function. The aluminum core material offers corrosion resistance and durability under normal operating conditions. While specific warranty details may vary, TYC products typically include a limited warranty covering defects in materials and workmanship. Consult product documentation or the supplier for exact warranty terms.
| Brand | TYC |
| Part Number | 96003 |
| Bottom Header | 2.03x7.05 |
| Core Height (in) | 6.78 |
| Core Length (in) | 7.56 |
| Core Material | Aluminum |
| Core Thickness (in) | 1.57 |
| Inlet Connection Type | Hose Clamp |
| Inlet Diameter (in) | 0.63 |
| Outlet Connection Type | Hose Clamp |
| Outlet Diameter (in) | 0.63 |
| Top Header | 2.03x7.05 |
This part fits 133 vehicles. Search below:
| Year | Make | Model | Submodel | Body Type | Position | Notes |
|---|---|---|---|---|---|---|
| 2007 | Ford | Taurus | SEL | Sedan | N/A | |
| 2007 | Ford | Taurus | SE | Sedan | N/A | |
| 2006 | Ford | Taurus | SE | Sedan | N/A | |
| 2006 | Ford | Taurus | SEL | Sedan | N/A | |
| 2005 | Ford | Taurus | SE | Wagon | N/A | |
| 2005 | Ford | Taurus | SE | Sedan | N/A | |
| 2005 | Ford | Taurus | SEL | Wagon | N/A | |
| 2005 | Ford | Taurus | SEL | Sedan | N/A | |
| 2005 | Mercury | Sable | LS | Wagon | N/A | |
| 2005 | Mercury | Sable | Platinum Edition | Sedan | N/A | |
| 2005 | Mercury | Sable | LS | Sedan | N/A | |
| 2005 | Mercury | Sable | GS | Sedan | N/A | |
| 2004 | Ford | Taurus | SES | Sedan | N/A | |
| 2004 | Ford | Taurus | SE | Sedan | N/A | |
| 2004 | Ford | Taurus | LX | Sedan | N/A | |
| 2004 | Ford | Taurus | SEL | Wagon | N/A | |
| 2004 | Ford | Taurus | SEL | Sedan | N/A | |
| 2004 | Ford | Taurus | SE | Wagon | N/A | |
| 2004 | Mercury | Sable | LS | Sedan | N/A | |
| 2004 | Mercury | Sable | GS | Wagon | N/A | |
| 2004 | Mercury | Sable | LS Premium | Sedan | N/A | |
| 2004 | Mercury | Sable | GS | Sedan | N/A | |
| 2004 | Mercury | Sable | LS Premium | Wagon | N/A | |
| 2003 | Ford | Taurus | SES | Sedan | N/A | |
| 2003 | Ford | Taurus | SE Comfort | Wagon | N/A | |
| 2003 | Ford | Taurus | SE Comfort | Sedan | N/A | |
| 2003 | Ford | Taurus | SE | Sedan | N/A | |
| 2003 | Ford | Taurus | SEL | Wagon | N/A | |
| 2003 | Ford | Taurus | SEL | Sedan | N/A | |
| 2003 | Ford | Taurus | LX | Sedan | N/A | |
| 2003 | Ford | Taurus | SE | Wagon | N/A | |
| 2003 | Mercury | Sable | LS | Sedan | N/A | |
| 2003 | Mercury | Sable | GS | Sedan | N/A | |
| 2003 | Mercury | Sable | LS Premium | Wagon | N/A | |
| 2003 | Mercury | Sable | GS | Wagon | N/A | |
| 2003 | Mercury | Sable | LS Premium | Sedan | N/A | |
| 2002 | Ford | Taurus | SEL | Sedan | N/A | |
| 2002 | Ford | Taurus | LX | Sedan | N/A | |
| 2002 | Ford | Taurus | SE | Wagon | N/A | |
| 2002 | Ford | Taurus | SE | Sedan | N/A | |
| 2002 | Ford | Taurus | SEL | Wagon | N/A | |
| 2002 | Ford | Taurus | SES | Sedan | N/A | |
| 2002 | Lincoln | Continental | Base | Sedan | N/A | |
| 2002 | Mercury | Sable | LS | Sedan | N/A | |
| 2002 | Mercury | Sable | GS | Wagon | N/A | |
| 2002 | Mercury | Sable | LS Premium | Sedan | N/A | |
| 2002 | Mercury | Sable | LS Premium | Wagon | N/A | |
| 2002 | Mercury | Sable | GS | Sedan | N/A | |
| 2001 | Ford | Taurus | SEL | Sedan | N/A | |
| 2001 | Ford | Taurus | SES | Sedan | N/A | |
| 2001 | Ford | Taurus | LX | Sedan | N/A | |
| 2001 | Ford | Taurus | SE | Wagon | N/A | |
| 2001 | Ford | Taurus | SE | Sedan | N/A | |
| 2001 | Lincoln | Continental | Base | Sedan | N/A | |
| 2001 | Mercury | Sable | GS | Wagon | N/A | |
| 2001 | Mercury | Sable | LS Premium | Wagon | N/A | |
| 2001 | Mercury | Sable | LS | Wagon | N/A | |
| 2001 | Mercury | Sable | GS | Sedan | N/A | |
| 2001 | Mercury | Sable | LS Premium | Sedan | N/A | |
| 2001 | Mercury | Sable | LS | Sedan | N/A | |
| 2000 | Ford | Taurus | SE | Sedan | N/A | |
| 2000 | Ford | Taurus | SE Comfort | Sedan | N/A | |
| 2000 | Ford | Taurus | SE | Wagon | N/A | |
| 2000 | Ford | Taurus | LX | Sedan | N/A | |
| 2000 | Ford | Taurus | SEL | Sedan | N/A | |
| 2000 | Ford | Taurus | SES | Sedan | N/A | |
| 2000 | Ford | Taurus | SVG | Sedan | N/A | |
| 2000 | Ford | Taurus | SE Comfort | Wagon | N/A | |
| 2000 | Lincoln | Continental | Base | Sedan | N/A | |
| 2000 | Mercury | Sable | LS Premium | Sedan | N/A | |
| 2000 | Mercury | Sable | LS Premium | Wagon | N/A | |
| 2000 | Mercury | Sable | GS | Sedan | N/A | |
| 2000 | Mercury | Sable | LS | Sedan | N/A | |
| 2000 | Mercury | Sable | GS | Wagon | N/A | |
| 1999 | Ford | Taurus | SE | Wagon | N/A | |
| 1999 | Ford | Taurus | SE | Sedan | N/A | |
| 1999 | Ford | Taurus | SHO | Sedan | N/A | |
| 1999 | Ford | Taurus | LX | Sedan | N/A | |
| 1999 | Lincoln | Continental | Base | Sedan | N/A | |
| 1999 | Mercury | Sable | GS | Sedan | N/A | |
| 1999 | Mercury | Sable | LS | Sedan | N/A | |
| 1999 | Mercury | Sable | LS | Wagon | N/A | |
| 1998 | Ford | Taurus | SE | Wagon | N/A | |
| 1998 | Ford | Taurus | LX | Sedan | N/A | |
| 1998 | Ford | Taurus | SE Comfort | Wagon | N/A | |
| 1998 | Ford | Taurus | SE Comfort | Sedan | N/A | |
| 1998 | Ford | Taurus | SHO | Sedan | N/A | |
| 1998 | Ford | Taurus | SE | Sedan | N/A | |
| 1998 | Lincoln | Continental | Base | Sedan | N/A | |
| 1998 | Mercury | Sable | LS | Wagon | N/A | |
| 1998 | Mercury | Sable | LS Premium | Sedan | N/A | |
| 1998 | Mercury | Sable | GS | Sedan | N/A | |
| 1998 | Mercury | Sable | LS | Sedan | N/A | |
| 1998 | Mercury | Sable | LS Premium | Wagon | N/A | |
| 1997 | Ford | Taurus | LX | Wagon | N/A | |
| 1997 | Ford | Taurus | LX | Sedan | N/A | |
| 1997 | Ford | Taurus | GL | Sedan | N/A | |
| 1997 | Ford | Taurus | GL | Wagon | N/A | |
| 1997 | Ford | Taurus | SHO | Sedan | N/A | |
| 1997 | Ford | Taurus | G | Sedan | N/A | |
| 1997 | Lincoln | Continental | Base | Sedan | N/A | |
| 1997 | Lincoln | Continental | Spinnaker Edition | Sedan | N/A | |
| 1997 | Mercury | Sable | LS | Sedan | N/A | |
| 1997 | Mercury | Sable | GS | Wagon | N/A | |
| 1997 | Mercury | Sable | LS | Wagon | N/A | |
| 1997 | Mercury | Sable | GS | Sedan | N/A | |
| 1996 | Ford | Taurus | G | Sedan | N/A | |
| 1996 | Ford | Taurus | GL | Sedan | N/A | |
| 1996 | Ford | Taurus | LX | Wagon | N/A | |
| 1996 | Ford | Taurus | GL | Wagon | N/A | |
| 1996 | Ford | Taurus | SHO | Sedan | N/A | |
| 1996 | Ford | Taurus | LX | Sedan | N/A | |
| 1996 | Lincoln | Continental | Spinnaker Edition | Sedan | N/A | |
| 1996 | Lincoln | Continental | Anniversary | Sedan | N/A | |
| 1996 | Mercury | Sable | GS | Sedan | N/A | |
| 1996 | Mercury | Sable | LS | Wagon | N/A | |
| 1996 | Mercury | Sable | GS | Wagon | N/A | |
| 1996 | Mercury | Sable | LS | Sedan | N/A | |
| 1996 | Mercury | Sable | G | Sedan | N/A | |
| 1995 | Ford | Taurus | GL | Wagon | N/A | |
| 1995 | Ford | Taurus | SE | Sedan | N/A | |
| 1995 | Ford | Taurus | LX | Sedan | N/A | |
| 1995 | Ford | Taurus | LX | Wagon | N/A | |
| 1995 | Ford | Taurus | SHO | Sedan | N/A | |
| 1995 | Ford | Taurus | GL | Sedan | N/A | |
| 1995 | Lincoln | Continental | Signature | Sedan | N/A | |
| 1995 | Lincoln | Continental | Diamond Anniversary | Sedan | N/A | |
| 1995 | Lincoln | Continental | Spinnaker Edition | Sedan | N/A | |
| 1995 | Mercury | Sable | LTS | Sedan | N/A | |
| 1995 | Mercury | Sable | GS | Sedan | N/A | |
| 1995 | Mercury | Sable | LS | Wagon | N/A | |
| 1995 | Mercury | Sable | LS | Sedan | N/A | |
| 1995 | Mercury | Sable | GS | Wagon | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.