Homeβ€Ί HVAC > Motors, Core, Case and Related Componentsβ€Ί TYC 96004 HVAC Heater Core
Part #: 96004

TYC 96004 HVAC Heater Core

βš™οΈ 324 vehicles fit this part
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βœ…OE Direct Replacement β€” Bolt-on fit, no modifications needed
πŸš—Fitment: Ford, Mazda, and Mercury, B2300, B2500, B3000, B4000, Explorer, Explorer Sport, Explorer Sport Trac, Mountaineer, and Ranger
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Reliable HVAC Heater Core for Ford, Mazda, and Mercury Vehicles

The TYC 96004 HVAC heater core is engineered to restore efficient heating performance in select Ford, Mazda, and Mercury models. Designed with durable aluminum construction, this heater core ensures consistent heat transfer and long-lasting operation for your vehicle's HVAC system.

  • Core material made of corrosion-resistant aluminum
  • Core dimensions: 7.09 inches length, 5.80 inches height, 1.02 inches thickness
  • Top and bottom headers sized at 2.09 by 5.91 inches
  • Inlet and outlet hose clamp connections with 0.63 inch diameter
  • Compatible with Ford Ranger, Explorer, Explorer Sport, Explorer Sport Trac, Mountaineer, and Mazda B2300, B2500, B3000, B4000 models

Detailed Product Description

The TYC 96004 heater core features an aluminum core that provides efficient heat exchange while resisting corrosion and wear. Its precise core dimensions of 7.09 inches in length, 5.80 inches in height, and 1.02 inches in thickness ensure a proper fit within the HVAC housing. Both the top and bottom headers measure 2.09 by 5.91 inches, supporting stable mounting and fluid flow. The inlet and outlet connections utilize hose clamps with a 0.63 inch diameter, facilitating secure attachment to your vehicle's heating system hoses. This heater core is specifically designed for compatibility with Ford Ranger, Explorer series, Mountaineer, and Mazda B-series trucks, making it a reliable replacement part for these models.

Common Applications and Issues Resolved

  • Restores heating functionality in Ford Ranger and Explorer HVAC systems
  • Replaces leaking or clogged heater cores in Mazda B2300 and B2500 trucks
  • Eliminates coolant odors inside the cabin caused by faulty heater cores
  • Prevents engine overheating related to heater core failures
  • Improves overall HVAC system efficiency in Mercury Mountaineer vehicles

Installation Notes and Tips

When installing the TYC 96004 heater core, ensure all coolant is drained from the system to prevent spills. Verify hose clamp connections match the 0.63 inch inlet and outlet diameters for a secure fit. Take care to avoid damaging the aluminum core fins during installation. It is recommended to inspect and replace any worn hoses or seals to maintain system integrity. Professional installation is advised for proper HVAC system reassembly and leak testing.

Quality Assurance and Warranty

TYC manufactures the 96004 heater core to meet or exceed OEM specifications, providing reliable performance and durability. The aluminum core construction offers resistance to corrosion and thermal stress. While specific warranty details are not provided here, TYC products typically come with a limited warranty against defects in materials and workmanship. Consult product documentation or the manufacturer for exact warranty terms.

BrandTYC
Part Number96004
Core MaterialAluminum
Bottom Header2.09x5.91
Core Height (in)5.80
Core Length (in)7.09
Core Thickness (in)1.02
Inlet Connection TypeHose clamp
Inlet Diameter (in)0.63
Outlet Connection TypeHose clamp
Outlet Diameter (in)0.63
Top Header2.09x5.91

This part fits 324 vehicles. Search below:

YearMakeModelSubmodelBody TypePositionNotes
2011FordRangerXLStandard Cab PickupN/A
2011FordRangerXLTStandard Cab PickupN/A
2011FordRangerXLTExtended Cab PickupN/A
2011FordRangerXLExtended Cab PickupN/A
2011FordRangerSportExtended Cab PickupN/A
2011FordRangerXLTCrew Cab PickupN/A
2011FordRangerXLCrew Cab PickupN/A
2011FordRangerBaseCab & ChassisN/A
2010FordRangerXLExtended Cab PickupN/A
2010FordRangerXLTCrew Cab PickupN/A
2010FordRangerBaseCab & ChassisN/A
2010FordRangerXLStandard Cab PickupN/A
2010FordRangerLimitedCrew Cab PickupN/A
2010FordRangerXLTStandard Cab PickupN/A
2010FordRangerXLCrew Cab PickupN/A
2010FordRangerXLTExtended Cab PickupN/A
2010FordRangerSportExtended Cab PickupN/A
2010MazdaB2300SXExtended Cab PickupN/A
2010MazdaB2300SXStandard Cab PickupN/A
2010MazdaB4000SEExtended Cab PickupN/A
2009FordRangerBaseStandard Cab PickupN/A
2009FordRangerXLExtended Cab PickupN/A
2009FordRangerLimitedCrew Cab PickupN/A
2009FordRangerXLStandard Cab PickupN/A
2009FordRangerXLTExtended Cab PickupN/A
2009FordRangerFX4Extended Cab PickupN/A
2009FordRangerSportStandard Cab PickupN/A
2009FordRangerXLTCrew Cab PickupN/A
2009FordRangerXLTStandard Cab PickupN/A
2009FordRangerSportExtended Cab PickupN/A
2009FordRangerXLCrew Cab PickupN/A
2009MazdaB2300BaseStandard Cab PickupN/A
2009MazdaB4000BaseExtended Cab PickupN/A
2009MazdaB4000SEExtended Cab PickupN/A
2009MazdaB4000DSExtended Cab PickupN/A
2008FordRangerXLTStandard Cab PickupN/A
2008FordRangerXLTExtended Cab PickupN/A
2008FordRangerXLExtended Cab PickupN/A
2008FordRangerLimitedCrew Cab PickupN/A
2008FordRangerSportExtended Cab PickupN/A
2008FordRangerSportStandard Cab PickupN/A
2008FordRangerBaseStandard Cab PickupN/A
2008FordRangerXLTCrew Cab PickupN/A
2008FordRangerXLCrew Cab PickupN/A
2008FordRangerXLStandard Cab PickupN/A
2008FordRangerFX4Extended Cab PickupN/A
2008MazdaB2300BaseStandard Cab PickupN/A
2008MazdaB3000DSExtended Cab PickupN/A
2008MazdaB4000SEExtended Cab PickupN/A
2008MazdaB4000DSExtended Cab PickupN/A
2008MazdaB4000BaseExtended Cab PickupN/A
2007FordRangerXLCrew Cab PickupN/A
2007FordRangerXLExtended Cab PickupN/A
2007FordRangerSTXExtended Cab PickupN/A
2007FordRangerXLStandard Cab PickupN/A
2007FordRangerLimitedCrew Cab PickupN/A
2007FordRangerXLTExtended Cab PickupN/A
2007FordRangerSTXStandard Cab PickupN/A
2007FordRangerXLTCrew Cab PickupN/A
2007FordRangerXLTStandard Cab PickupN/A
2007FordRangerSportStandard Cab PickupN/A
2007FordRangerSportExtended Cab PickupN/A
2007FordRangerFX4Extended Cab PickupN/A
2007MazdaB2300BaseStandard Cab PickupN/A
2007MazdaB3000BaseExtended Cab PickupN/A
2007MazdaB3000DSStandard Cab PickupN/A
2007MazdaB3000DSExtended Cab PickupN/A
2007MazdaB4000SEExtended Cab PickupN/A
2007MazdaB4000BaseExtended Cab PickupN/A
2006FordRangerSportExtended Cab PickupN/A
2006FordRangerSTXStandard Cab PickupN/A
2006FordRangerSportStandard Cab PickupN/A
2006FordRangerXLStandard Cab PickupN/A
2006FordRangerLimitedCrew Cab PickupN/A
2006FordRangerXLExtended Cab PickupN/A
2006FordRangerXLTStandard Cab PickupN/A
2006FordRangerXLCrew Cab PickupN/A
2006FordRangerSTXExtended Cab PickupN/A
2006FordRangerXLTExtended Cab PickupN/A
2006FordRangerFX4Extended Cab PickupN/A
2006FordRangerXLTCrew Cab PickupN/A
2006MazdaB2300BaseStandard Cab PickupN/A
2006MazdaB3000BaseExtended Cab PickupN/A
2006MazdaB3000DSStandard Cab PickupN/A
2006MazdaB3000DSExtended Cab PickupN/A
2006MazdaB4000SEExtended Cab PickupN/A
2006MazdaB4000BaseExtended Cab PickupN/A
2005FordExplorer Sport TracAdrenalinCrew Cab PickupN/A
2005FordExplorer Sport TracXLSCrew Cab PickupN/A
2005FordExplorer Sport TracXLTCrew Cab PickupN/A
2005FordRangerXLTExtended Cab PickupN/A
2005FordRangerXLStandard Cab PickupN/A
2005FordRangerXLCrew Cab PickupN/A
2005FordRangerXLExtended Cab PickupN/A
2005FordRangerSTXStandard Cab PickupN/A
2005FordRangerSTXExtended Cab PickupN/A
2005FordRangerXLTStandard Cab PickupN/A
2005FordRangerFX4Extended Cab PickupN/A
2005FordRangerEdgeExtended Cab PickupN/A
2005FordRangerXLTCrew Cab PickupN/A
2005FordRangerEdgeStandard Cab PickupN/A
2005MazdaB2300BaseStandard Cab PickupN/A
2005MazdaB3000DSStandard Cab PickupN/A
2005MazdaB3000BaseStandard Cab PickupN/A
2005MazdaB3000DSExtended Cab PickupN/A
2005MazdaB3000BaseExtended Cab PickupN/A
2005MazdaB4000SEExtended Cab PickupN/A
2005MazdaB4000BaseExtended Cab PickupN/A
2004FordExplorer Sport TracXLSCrew Cab PickupN/A
2004FordExplorer Sport TracXLTCrew Cab PickupN/A
2004FordRangerXLTExtended Cab PickupN/A
2004FordRangerTremorExtended Cab PickupN/A
2004FordRangerEdgeStandard Cab PickupN/A
2004FordRangerEdgeExtended Cab PickupN/A
2004FordRangerXLExtended Cab PickupN/A
2004FordRangerXLTStandard Cab PickupN/A
2004FordRangerXLCrew Cab PickupN/A
2004FordRangerXLStandard Cab PickupN/A
2004MazdaB2300BaseStandard Cab PickupN/A
2004MazdaB2300SEExtended Cab PickupN/A
2004MazdaB3000SEExtended Cab PickupN/A
2004MazdaB3000DSExtended Cab PickupN/A
2004MazdaB3000DSStandard Cab PickupN/A
2004MazdaB4000SEExtended Cab PickupN/A
2004MazdaB4000BaseExtended Cab PickupN/A
2004MazdaB4000DSExtended Cab PickupN/A
2003FordExplorer SportXLSSport UtilityN/A
2003FordExplorer SportXLTSport UtilityN/A
2003FordExplorer SportBaseSport UtilityN/A
2003FordExplorer Sport TracXLSCrew Cab PickupN/A
2003FordExplorer Sport TracXLTCrew Cab PickupN/A
2003FordRangerXLTExtended Cab PickupN/A
2003FordRangerXLExtended Cab PickupN/A
2003FordRangerXLStandard Cab PickupN/A
2003FordRangerXLCrew Cab PickupN/A
2003FordRangerEdgeExtended Cab PickupN/A
2003FordRangerXLTStandard Cab PickupN/A
2003FordRangerEdgeStandard Cab PickupN/A
2003MazdaB2300BaseStandard Cab PickupN/A
2003MazdaB2300SEExtended Cab PickupN/A
2003MazdaB3000SEExtended Cab PickupN/A
2003MazdaB3000DSStandard Cab PickupN/A
2003MazdaB3000DSExtended Cab PickupN/A
2003MazdaB4000DSExtended Cab PickupN/A
2003MazdaB4000BaseExtended Cab PickupN/A
2003MazdaB4000SEExtended Cab PickupN/A
2002FordExplorer SportBaseSport UtilityN/A
2002FordExplorer Sport TracXLCrew Cab PickupN/A
2002FordRangerXLCrew Cab PickupN/A
2002FordRangerXLTStandard Cab PickupN/A
2002FordRangerSportExtended Cab PickupN/A
2002FordRangerPostalStripped ChassisN/A
2002FordRangerEdgeStandard Cab PickupN/A
2002FordRangerXLTExtended Cab PickupN/A
2002FordRangerXLStandard Cab PickupN/A
2002FordRangerEVStandard Cab PickupN/A
2002FordRangerXLExtended Cab PickupN/A
2002FordRangerEdgeExtended Cab PickupN/A
2002MazdaB2300BaseStandard Cab PickupN/A
2002MazdaB3000DSStandard Cab PickupN/A
2002MazdaB3000BaseExtended Cab PickupN/A
2002MazdaB3000DSExtended Cab PickupN/A
2002MazdaB4000DSExtended Cab PickupN/A
2002MazdaB4000BaseExtended Cab PickupN/A
2001FordExplorerXLSSport UtilityN/A
2001FordExplorerEddie BauerSport UtilityN/A
2001FordExplorerPostalStripped ChassisN/A
2001FordExplorerLimitedSport UtilityN/A
2001FordExplorerXLTSport UtilityN/A
2001FordExplorerXL FleetSport UtilityN/A
2001FordExplorer SportBaseSport UtilityN/A
2001FordExplorer Sport TracBaseCrew Cab PickupN/A
2001FordRangerEVStandard Cab PickupN/A
2001FordRangerEdgeExtended Cab PickupN/A
2001FordRangerXLTExtended Cab PickupN/A
2001FordRangerXLExtended Cab PickupN/A
2001FordRangerXLTStandard Cab PickupN/A
2001FordRangerXLStandard Cab PickupN/A
2001FordRangerEdgeStandard Cab PickupN/A
2001MazdaB2300SXStandard Cab PickupN/A
2001MazdaB2300SEStandard Cab PickupN/A
2001MazdaB2500SEStandard Cab PickupN/A
2001MazdaB2500SXStandard Cab PickupN/A
2001MazdaB3000DSStandard Cab PickupN/A
2001MazdaB3000SEStandard Cab PickupN/A
2001MazdaB3000SEExtended Cab PickupN/A
2001MazdaB3000DSExtended Cab PickupN/A
2001MazdaB4000SEExtended Cab PickupN/A
2001MazdaB4000DSExtended Cab PickupN/A
2001MercuryMountaineerSport UtilityN/A
2000FordExplorerXLSSport UtilityN/A
2000FordExplorerSportSport UtilityN/A
2000FordExplorerXLTSport UtilityN/A
2000FordExplorerLimitedSport UtilityN/A
2000FordExplorerEddie BauerSport UtilityN/A
2000FordExplorerXL FleetSport UtilityN/A
2000FordExplorerPostalStripped ChassisN/A
2000FordRangerEVStandard Cab PickupN/A
2000FordRangerXLTStandard Cab PickupN/A
2000FordRangerXLExtended Cab PickupN/A
2000FordRangerXLStandard Cab PickupN/A
2000FordRangerXLTExtended Cab PickupN/A
2000MazdaB2500SEExtended Cab PickupN/A
2000MazdaB2500SXStandard Cab PickupN/A
2000MazdaB2500SEStandard Cab PickupN/A
2000MazdaB3000SEStandard Cab PickupN/A
2000MazdaB3000Troy LeeExtended Cab PickupN/A
2000MazdaB3000SEExtended Cab PickupN/A
2000MazdaB3000SXStandard Cab PickupN/A
2000MazdaB4000SEExtended Cab PickupN/A
2000MazdaB4000Troy LeeExtended Cab PickupN/A
2000MercuryMountaineerSport UtilityN/A
1999FordExplorerSportSport UtilityN/A
1999FordExplorerXLSport UtilityN/A
1999FordExplorerLimitedSport UtilityN/A
1999FordExplorerEddie BauerSport UtilityN/A
1999FordExplorerXLSSport UtilityN/A
1999FordExplorerXLTSport UtilityN/A
1999FordRangerXLTStandard Cab PickupN/A
1999FordRangerXLExtended Cab PickupN/A
1999FordRangerXLTExtended Cab PickupN/A
1999FordRangerEVStandard Cab PickupN/A
1999FordRangerXLStandard Cab PickupN/A
1999MazdaB2500SEExtended Cab PickupN/A
1999MazdaB2500SEStandard Cab PickupN/A
1999MazdaB2500SXStandard Cab PickupN/A
1999MazdaB2500Troy LeeExtended Cab PickupN/A
1999MazdaB3000Troy LeeExtended Cab PickupN/A
1999MazdaB3000SEStandard Cab PickupN/A
1999MazdaB3000SEExtended Cab PickupN/A
1999MazdaB4000SEStandard Cab PickupN/A
1999MazdaB4000SEExtended Cab PickupN/A
1999MercuryMountaineerSport UtilityN/A
1998FordExplorerXLTSport UtilityN/A
1998FordExplorerEddie BauerSport UtilityN/A
1998FordExplorerLimitedSport UtilityN/A
1998FordExplorerSportSport UtilityN/A
1998FordExplorerXLSport UtilityN/A
1998FordRangerXLStandard Cab PickupN/A
1998FordRangerXLTStandard Cab PickupN/A
1998FordRangerSplashExtended Cab PickupN/A
1998FordRangerXLExtended Cab PickupN/A
1998FordRangerXLTExtended Cab PickupN/A
1998FordRangerEVStandard Cab PickupN/A
1998FordRangerSplashStandard Cab PickupN/A
1998MazdaB2500SEExtended Cab PickupN/A
1998MazdaB2500SEStandard Cab PickupN/A
1998MazdaB2500SXStandard Cab PickupN/A
1998MazdaB3000SEExtended Cab PickupN/A
1998MazdaB3000SXStandard Cab PickupN/A
1998MazdaB3000SEStandard Cab PickupN/A
1998MazdaB4000SEExtended Cab PickupN/A
1998MercuryMountaineerSport UtilityN/A
1997FordExplorerEddie BauerSport UtilityN/A
1997FordExplorerLimitedSport UtilityN/A
1997FordExplorerXLSport UtilityN/A
1997FordExplorerSportSport UtilityN/A
1997FordExplorerXLTSport UtilityN/A
1997FordRangerSportExtended Cab PickupN/A
1997FordRangerSplashExtended Cab PickupN/A
1997FordRangerXLTStandard Cab PickupN/A
1997FordRangerSTXExtended Cab PickupN/A
1997FordRangerXLExtended Cab PickupN/A
1997FordRangerXLTExtended Cab PickupN/A
1997FordRangerSTXStandard Cab PickupN/A
1997FordRangerSplashStandard Cab PickupN/A
1997FordRangerSportStandard Cab PickupN/A
1997FordRangerXLStandard Cab PickupN/A
1997MazdaB2300SEStandard Cab PickupN/A
1997MazdaB2300BaseStandard Cab PickupN/A
1997MazdaB2300SEExtended Cab PickupN/A
1997MazdaB3000BaseStandard Cab PickupN/A
1997MazdaB4000BaseExtended Cab PickupN/A
1997MazdaB4000SEExtended Cab PickupN/A
1997MazdaB4000BaseStandard Cab PickupN/A
1997MercuryMountaineerSport UtilityN/A
1996FordExplorerLimitedSport UtilityN/A
1996FordExplorerEddie BauerSport UtilityN/A
1996FordExplorerSportSport UtilityN/A
1996FordExplorerXLTSport UtilityN/A
1996FordExplorerXLSport UtilityN/A
1996FordRangerXLTExtended Cab PickupN/A
1996FordRangerXLStandard Cab PickupN/A
1996FordRangerSplashStandard Cab PickupN/A
1996FordRangerSTXExtended Cab PickupN/A
1996FordRangerSTXStandard Cab PickupN/A
1996FordRangerXLExtended Cab PickupN/A
1996FordRangerXLTStandard Cab PickupN/A
1996FordRangerSplashExtended Cab PickupN/A
1996MazdaB2300BaseExtended Cab PickupN/A
1996MazdaB2300SEExtended Cab PickupN/A
1996MazdaB2300SEStandard Cab PickupN/A
1996MazdaB2300BaseStandard Cab PickupN/A
1996MazdaB3000SEExtended Cab PickupN/A
1996MazdaB3000BaseExtended Cab PickupN/A
1996MazdaB4000SEExtended Cab PickupN/A
1996MazdaB4000SEStandard Cab PickupN/A
1996MazdaB4000LEExtended Cab PickupN/A
1995FordExplorerXLTSport UtilityN/A
1995FordExplorerExpeditionSport UtilityN/A
1995FordExplorerSportSport UtilityN/A
1995FordExplorerXLSport UtilityN/A
1995FordExplorerEddie BauerSport UtilityN/A
1995FordExplorerLimitedSport UtilityN/A
1995FordRangerXL SportExtended Cab PickupN/A
1995FordRangerXLExtended Cab PickupN/A
1995FordRangerXLTStandard Cab PickupN/A
1995FordRangerXLStandard Cab PickupN/A
1995FordRangerXLTExtended Cab PickupN/A
1995FordRangerXL SportStandard Cab PickupN/A
1995FordRangerSTXExtended Cab PickupN/A
1995FordRangerSplashExtended Cab PickupN/A
1995FordRangerSTXStandard Cab PickupN/A
1995FordRangerSplashStandard Cab PickupN/A
1995MazdaB2300SEExtended Cab PickupN/A
1995MazdaB2300BaseExtended Cab PickupN/A
1995MazdaB2300BaseStandard Cab PickupN/A
1995MazdaB2300SEStandard Cab PickupN/A
1995MazdaB3000SEExtended Cab PickupN/A
1995MazdaB3000BaseExtended Cab PickupN/A
1995MazdaB3000SEStandard Cab PickupN/A
1995MazdaB4000SEStandard Cab PickupN/A
1995MazdaB4000SEExtended Cab PickupN/A
1995MazdaB4000LEExtended Cab PickupN/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

15-62566

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.