TYC 96005 HVAC Heater Core - Front

Overview of TYC HVAC Heater Core 96005

The TYC HVAC Heater Core 96005 is engineered to provide reliable heating performance for select Ford E-Series vehicles. Designed with durable aluminum core material, this heater core ensures efficient heat transfer and long-lasting operation in your Ford E-150, E-250, and E-350 models.

• Core material constructed from aluminum for effective heat dissipation
• Core dimensions: 6.78 inches height, 7.24 inches length, and 1.02 inches thickness
• Top and bottom headers sized at 1.93 by 7.2 inches
• Inlet and outlet hose clamp connections with diameters of 0.63 and 0.75 inches respectively
• Designed specifically for front A/C systems in Ford E-Series vans

Detailed Product Description

The TYC 96005 heater core features an aluminum core that promotes efficient heat exchange, helping maintain cabin comfort during colder conditions. Its precise core dimensions—6.78 inches in height, 7.24 inches in length, and 1.02 inches in thickness—ensure a proper fit within the HVAC housing of compatible Ford E-Series vehicles. Both the top and bottom headers measure 1.93 by 7.2 inches, providing structural integrity and compatibility with the vehicle’s HVAC system. The inlet and outlet connections utilize hose clamps with diameters of 0.63 inches and 0.75 inches, respectively, facilitating secure coolant flow and easy installation. This heater core is intended for front air conditioning systems, making it suitable for models such as the Ford E-150, E-150 Club Wagon, E-150 Econoline, E-250, E-350 Club Wagon, and E-350 Super Duty.

Common Applications and Problem Resolution

• Replacement for leaking or clogged heater cores in Ford E-150 and E-350 Econoline vans
• Restores proper heating function when cabin heat output is insufficient
• Addresses coolant leaks inside the vehicle’s HVAC system
• Eliminates fogging or moisture buildup caused by faulty heater cores
• Improves overall HVAC system efficiency in Ford E-150 Econoline Club Wagon and related models

Installation Notes and Tips

When installing the TYC 96005 heater core, ensure the vehicle’s cooling system is properly drained to prevent spills. Verify hose clamp sizes (0.63 inch inlet and 0.75 inch outlet) match existing hoses for a secure fit. Take care to avoid damage to the aluminum core during handling and installation. It is recommended to inspect and replace any worn or damaged hoses and clamps to maintain system integrity. Proper reassembly of the HVAC housing is essential to prevent leaks and ensure optimal heater core performance.

Quality Assurance and Warranty

TYC manufactures the 96005 heater core to meet or exceed OEM specifications for fit, form, and function. The aluminum core material is selected for durability and corrosion resistance. While specific warranty details are not provided here, TYC products typically come with a limited warranty covering defects in materials and workmanship. For exact warranty terms, consult the product documentation or manufacturer resources.