HomeHVAC > Motors, Core, Case and Related ComponentsTYC 96025 HVAC Heater Core - Front
Part #: 96025

TYC 96025 HVAC Heater Core - Front

Front
⚙️ 88 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Buick, Chevrolet, Oldsmobile, and Pontiac, Bonneville, Century, Custom Cruiser, Cutlass, Cutlass Calais, Cutlass Cruiser, Cutlass Salon, Cutlass Supreme, Grand Am, Grand LeMans, Grand Prix, LeMans, Malibu, Monte Carlo, and Regal
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Overview of TYC HVAC Heater Core 96025

The TYC HVAC Heater Core 96025 is designed to restore heating performance in select Buick, Chevrolet, Oldsmobile, and Pontiac vehicles. Engineered with an aluminum core, this heater core offers reliable heat transfer and durability for models such as the Chevrolet Malibu and Pontiac Grand Prix.

  • Core material constructed from aluminum for efficient heat conduction
  • Core dimensions: 7.24 inches length, 5.80 inches height, and 1.02 inches thickness
  • Top and bottom headers measure 2.09 by 5.91 inches
  • Inlet and outlet connections use hose clamps with diameters of 0.63 and 0.75 inches respectively
  • Compatible with multiple GM models including Buick Century, Chevrolet Monte Carlo, and Oldsmobile Cutlass

Detailed Product Description

The TYC 96025 heater core features a robust aluminum core designed to efficiently transfer heat from the engine coolant to the vehicle’s cabin. Its precise core dimensions—7.24 inches in length, 5.80 inches in height, and 1.02 inches thick—ensure a proper fit and optimal performance in compatible vehicles. Both the top and bottom headers measure 2.09 by 5.91 inches, providing structural integrity and consistent coolant flow. The inlet and outlet connections are designed for hose clamp fittings, with inlet diameter at 0.63 inches and outlet diameter at 0.75 inches, facilitating secure and leak-free installation.

Compatible Vehicles and Applications

This heater core is compatible with a range of Buick, Chevrolet, Oldsmobile, and Pontiac models, including but not limited to:

  • Buick Century and Regal
  • Chevrolet Malibu and Monte Carlo
  • Oldsmobile Cutlass series (Cutlass, Cutlass Calais, Cutlass Cruiser, Cutlass Salon, Cutlass Supreme)
  • Pontiac Bonneville, Grand Am, Grand LeMans, Grand Prix, and LeMans
  • Chevrolet Custom Cruiser

Common Issues Addressed by TYC Heater Core 96025

  • Insufficient cabin heat during cold weather
  • Coolant leaks inside the vehicle’s HVAC system
  • Fogging or moisture buildup on interior windows
  • Overheating engine due to coolant loss
  • Unpleasant odors from a failing heater core

Installation Notes and Tips

When installing the TYC 96025 heater core, ensure the vehicle’s cooling system is properly drained to prevent spills. Verify hose clamp sizes match the inlet and outlet diameters (0.63 and 0.75 inches) for a secure fit. Inspect surrounding HVAC components for wear or damage during replacement. Properly bleed the cooling system after installation to avoid air pockets and ensure optimal heater performance.

Quality Assurance and Warranty

TYC manufactures the 96025 heater core to meet or exceed OEM specifications, using durable aluminum core material for long-lasting performance. While specific warranty details are not provided here, TYC products typically come with a limited warranty covering defects in materials and workmanship. Refer to the product packaging or manufacturer documentation for exact warranty terms.

BrandTYC
Part Number96025
Core MaterialAluminum
Bottom Header2.09x5.91
Core Height (in)5.80
Core Length (in)7.24
Core Thickness (in)1.02
Inlet Connection TypeHose clamp
Inlet Diameter (in)0.63
Outlet Connection TypeHose clamp
Outlet Diameter (in)0.75
Top Header2.09x5.91

This part fits 88 vehicles. Search below:

YearMakeModelPositionNotes
1987BuickRegalFront
1987ChevroletMonte CarloFront
1987OldsmobileCutlassFront
1987OldsmobileCutlass SalonFront
1987OldsmobileCutlass SupremeFront
1987PontiacGrand PrixFront
1986BuickRegalFront
1986ChevroletMonte CarloFront
1986OldsmobileCutlassFront
1986OldsmobileCutlass SalonFront
1986OldsmobileCutlass SupremeFront
1986PontiacBonnevilleFront
1986PontiacGrand PrixFront
1985BuickRegalFront
1985ChevroletMonte CarloFront
1985OldsmobileCutlassFront
1985OldsmobileCutlass SalonFront
1985OldsmobileCutlass SupremeFront
1985PontiacBonnevilleFront
1985PontiacGrand PrixFront
1984BuickRegalFront
1984ChevroletMonte CarloFront
1984OldsmobileCutlass SupremeFront
1984PontiacBonnevilleFront
1984PontiacGrand PrixFront
1983BuickRegalFront
1983ChevroletMalibuFront
1983ChevroletMonte CarloFront
1983OldsmobileCutlass CruiserFront
1983OldsmobileCutlass SupremeFront
1983PontiacBonnevilleFront
1983PontiacGrand LeMansFront
1983PontiacGrand PrixFront
1982BuickRegalFront
1982ChevroletMalibuFront
1982ChevroletMonte CarloFront
1982OldsmobileCutlass SupremeFront
1982PontiacBonnevilleFront
1982PontiacGrand LeMansFront
1982PontiacGrand PrixFront
1981BuickCenturyFront
1981BuickRegalFront
1981ChevroletMalibuFront
1981ChevroletMonte CarloFront
1981OldsmobileCutlassFront
1981OldsmobileCutlass CalaisFront
1981OldsmobileCutlass SupremeFront
1981PontiacGrand LeMansFront
1981PontiacGrand PrixFront
1981PontiacLeMansFront
1980BuickCenturyFront
1980BuickRegalFront
1980ChevroletMalibuFront
1980ChevroletMonte CarloFront
1980OldsmobileCutlassFront
1980OldsmobileCutlass CalaisFront
1980OldsmobileCutlass CruiserFront
1980OldsmobileCutlass SalonFront
1980OldsmobileCutlass SupremeFront
1980PontiacGrand AmFront
1980PontiacGrand LeMansFront
1980PontiacGrand PrixFront
1980PontiacLeMansFront
1979BuickCenturyFront
1979BuickRegalFront
1979ChevroletMalibuFront
1979ChevroletMonte CarloFront
1979OldsmobileCutlassFront
1979OldsmobileCutlass CalaisFront
1979OldsmobileCutlass SalonFront
1979OldsmobileCutlass SupremeFront
1979PontiacGrand AmFront
1979PontiacGrand LeMansFront
1979PontiacGrand PrixFront
1979PontiacLeMansFront
1978BuickCenturyFront
1978BuickRegalFront
1978ChevroletMalibuFront
1978ChevroletMonte CarloFront
1978OldsmobileCustom CruiserFront
1978OldsmobileCutlassFront
1978OldsmobileCutlass CalaisFront
1978OldsmobileCutlass SalonFront
1978OldsmobileCutlass SupremeFront
1978PontiacGrand AmFront
1978PontiacGrand LeMansFront
1978PontiacGrand PrixFront
1978PontiacLeMansFront

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

9010089

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.