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TYC 96038 HVAC Heater Core
Reliable HVAC Heater Core for Jeep Wrangler
The TYC 96038 HVAC heater core is designed specifically for Jeep Wrangler models, providing efficient heating performance and durability. Crafted from aluminum, this heater core ensures effective heat transfer and long-lasting operation.
- Core material constructed from lightweight aluminum for optimal heat conduction
- Core dimensions: 7.44 inches length, 5.48 inches height, and 1.26 inches thickness
- Top and bottom headers measure 1.93 by 5.98 inches for precise fitment
- Inlet and outlet connections use hose clamps with diameters of 0.63 inches and 0.75 inches respectively
- Compatible with Jeep Wrangler models requiring part number 96038
Detailed Product Description
The TYC 96038 heater core is engineered to meet the specific HVAC requirements of Jeep Wrangler vehicles. Its aluminum core material offers excellent thermal conductivity, ensuring rapid and consistent cabin heating. The core's dimensions—7.44 inches in length, 5.48 inches in height, and 1.26 inches in thickness—are designed to match OEM specifications for seamless integration. Both the top and bottom headers measure 1.93 by 5.98 inches, providing structural stability and proper alignment within the HVAC system. The inlet and outlet connections utilize hose clamp fittings, with diameters of 0.63 inches and 0.75 inches respectively, facilitating secure and leak-free coolant flow.
Common Applications and Problem Resolution
- Replaces faulty or leaking heater cores in Jeep Wrangler HVAC systems
- Restores proper cabin heating performance during cold weather
- Eliminates coolant leaks that can cause engine overheating or interior damage
- Resolves issues with insufficient heat output or inconsistent temperature control
- Addresses clogged or corroded heater cores affecting HVAC efficiency
Installation Notes and Tips
Installation of the TYC 96038 heater core requires draining the vehicle’s cooling system and careful removal of the dashboard components to access the HVAC housing. Ensure all hose clamps are securely fastened to prevent coolant leaks. It is recommended to inspect and replace any worn hoses or seals during installation. Proper bleeding of the cooling system after installation is essential to avoid air pockets and ensure optimal heater core performance.
Quality Assurance and Warranty
TYC manufactures the 96038 heater core to meet or exceed OEM standards for fit, form, and function. The aluminum construction provides corrosion resistance and durability under normal operating conditions. While specific warranty details are not provided, TYC products typically come with a limited warranty covering defects in materials and workmanship. Verify warranty terms with the product documentation or supplier.
| Brand | TYC |
| Part Number | 96038 |
| Core Material | Aluminum |
| Bottom Header | 1.93x5.98 |
| Core Height (in) | 5.48 |
| Core Length (in) | 7.44 |
| Core Thickness (in) | 1.26 |
| Inlet Connection Type | Hose clamp |
| Inlet Diameter (in) | 0.63 |
| Outlet Connection Type | Hose clamp |
| Outlet Diameter (in) | 0.75 |
| Top Header | 1.93x5.98 |
This part fits 60 vehicles. Search below:
| Year | Make | Model | Submodel | Body Type | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|---|---|
| 1995 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1995 | Jeep | Wrangler | Sahara | Sport Utility | 4.0L | L6 | N/A | |
| 1995 | Jeep | Wrangler | Rio Grande | Sport Utility | 2.5L | L4 | N/A | |
| 1995 | Jeep | Wrangler | SE | Sport Utility | 4.0L | L6 | N/A | |
| 1995 | Jeep | Wrangler | SE | Sport Utility | 2.5L | L4 | N/A | |
| 1994 | Jeep | Wrangler | Sahara | Sport Utility | 4.0L | L6 | N/A | |
| 1994 | Jeep | Wrangler | S | Sport Utility | 2.5L | L4 | N/A | |
| 1994 | Jeep | Wrangler | Renegade | Sport Utility | 4.0L | L6 | N/A | |
| 1994 | Jeep | Wrangler | SE | Sport Utility | 4.0L | L6 | N/A | |
| 1994 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1993 | Jeep | Wrangler | Base | Sport Utility | 4.0L | L6 | N/A | |
| 1993 | Jeep | Wrangler | S | Sport Utility | 2.5L | L4 | N/A | |
| 1993 | Jeep | Wrangler | Sahara | Sport Utility | 4.0L | L6 | N/A | |
| 1993 | Jeep | Wrangler | Renegade | Sport Utility | 4.0L | L6 | N/A | |
| 1993 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1992 | Jeep | Wrangler | S | Sport Utility | 2.5L | L4 | N/A | |
| 1992 | Jeep | Wrangler | Islander | Sport Utility | 4.0L | L6 | N/A | |
| 1992 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1992 | Jeep | Wrangler | Base | Sport Utility | 4.0L | L6 | N/A | |
| 1992 | Jeep | Wrangler | Sahara | Sport Utility | 4.0L | L6 | N/A | |
| 1992 | Jeep | Wrangler | Renegade | Sport Utility | 4.0L | L6 | N/A | |
| 1991 | Jeep | Wrangler | Sahara | Sport Utility | 2.5L | L4 | N/A | |
| 1991 | Jeep | Wrangler | Islander | Sport Utility | 4.0L | L6 | N/A | |
| 1991 | Jeep | Wrangler | Islander | Sport Utility | 2.5L | L4 | N/A | |
| 1991 | Jeep | Wrangler | Renegade | Sport Utility | 4.0L | L6 | N/A | |
| 1991 | Jeep | Wrangler | Base | Sport Utility | 4.0L | L6 | N/A | |
| 1991 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1991 | Jeep | Wrangler | Sahara | Sport Utility | 4.0L | L6 | N/A | |
| 1991 | Jeep | Wrangler | S | Sport Utility | 2.5L | L4 | N/A | |
| 1990 | Jeep | Wrangler | Base | Sport Utility | 4.2L | L6 | N/A | |
| 1990 | Jeep | Wrangler | Sahara | Sport Utility | 4.2L | L6 | N/A | |
| 1990 | Jeep | Wrangler | Islander | Sport Utility | 2.5L | L4 | N/A | |
| 1990 | Jeep | Wrangler | Sahara | Sport Utility | 2.5L | L4 | N/A | |
| 1990 | Jeep | Wrangler | Islander | Sport Utility | 4.2L | L6 | N/A | |
| 1990 | Jeep | Wrangler | Laredo | Sport Utility | 4.2L | L6 | N/A | |
| 1990 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1989 | Jeep | Wrangler | Islander | Sport Utility | 2.5L | L4 | N/A | |
| 1989 | Jeep | Wrangler | Sahara | Sport Utility | 4.2L | L6 | N/A | |
| 1989 | Jeep | Wrangler | Islander | Sport Utility | 4.2L | L6 | N/A | |
| 1989 | Jeep | Wrangler | Base | Sport Utility | 4.2L | L6 | N/A | |
| 1989 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1989 | Jeep | Wrangler | Sahara | Sport Utility | 2.5L | L4 | N/A | |
| 1989 | Jeep | Wrangler | Laredo | Sport Utility | 4.2L | L6 | N/A | |
| 1988 | Jeep | Wrangler | Laredo | Sport Utility | 2.5L | L4 | N/A | |
| 1988 | Jeep | Wrangler | Islander | Sport Utility | 4.2L | L6 | N/A | |
| 1988 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1988 | Jeep | Wrangler | Base | Sport Utility | 4.2L | L6 | N/A | |
| 1988 | Jeep | Wrangler | Sport | Sport Utility | 4.2L | L6 | N/A | |
| 1988 | Jeep | Wrangler | Sahara | Sport Utility | 2.5L | L4 | N/A | |
| 1988 | Jeep | Wrangler | S | Sport Utility | 2.5L | L4 | N/A | |
| 1988 | Jeep | Wrangler | Sport | Sport Utility | 2.5L | L4 | N/A | |
| 1988 | Jeep | Wrangler | Laredo | Sport Utility | 4.2L | L6 | N/A | |
| 1988 | Jeep | Wrangler | Sahara | Sport Utility | 4.2L | L6 | N/A | |
| 1988 | Jeep | Wrangler | S | Sport Utility | 4.2L | L6 | N/A | |
| 1987 | Jeep | Wrangler | Sport | Sport Utility | 2.5L | L4 | N/A | |
| 1987 | Jeep | Wrangler | Base | Sport Utility | 2.5L | L4 | N/A | |
| 1987 | Jeep | Wrangler | Base | Sport Utility | 4.2L | L6 | N/A | |
| 1987 | Jeep | Wrangler | Laredo | Sport Utility | 4.2L | L6 | N/A | |
| 1987 | Jeep | Wrangler | Laredo | Sport Utility | 2.5L | L4 | N/A | |
| 1987 | Jeep | Wrangler | Sport | Sport Utility | 4.2L | L6 | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.