HomeHVAC > Motors, Core, Case and Related ComponentsTYC 96038 HVAC Heater Core
Part #: 96038

TYC 96038 HVAC Heater Core

⚙️ 60 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Jeep, Wrangler
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Reliable HVAC Heater Core for Jeep Wrangler

The TYC 96038 HVAC heater core is designed specifically for Jeep Wrangler models, providing efficient heating performance and durability. Crafted from aluminum, this heater core ensures effective heat transfer and long-lasting operation.

  • Core material constructed from lightweight aluminum for optimal heat conduction
  • Core dimensions: 7.44 inches length, 5.48 inches height, and 1.26 inches thickness
  • Top and bottom headers measure 1.93 by 5.98 inches for precise fitment
  • Inlet and outlet connections use hose clamps with diameters of 0.63 inches and 0.75 inches respectively
  • Compatible with Jeep Wrangler models requiring part number 96038

Detailed Product Description

The TYC 96038 heater core is engineered to meet the specific HVAC requirements of Jeep Wrangler vehicles. Its aluminum core material offers excellent thermal conductivity, ensuring rapid and consistent cabin heating. The core's dimensions—7.44 inches in length, 5.48 inches in height, and 1.26 inches in thickness—are designed to match OEM specifications for seamless integration. Both the top and bottom headers measure 1.93 by 5.98 inches, providing structural stability and proper alignment within the HVAC system. The inlet and outlet connections utilize hose clamp fittings, with diameters of 0.63 inches and 0.75 inches respectively, facilitating secure and leak-free coolant flow.

Common Applications and Problem Resolution

  • Replaces faulty or leaking heater cores in Jeep Wrangler HVAC systems
  • Restores proper cabin heating performance during cold weather
  • Eliminates coolant leaks that can cause engine overheating or interior damage
  • Resolves issues with insufficient heat output or inconsistent temperature control
  • Addresses clogged or corroded heater cores affecting HVAC efficiency

Installation Notes and Tips

Installation of the TYC 96038 heater core requires draining the vehicle’s cooling system and careful removal of the dashboard components to access the HVAC housing. Ensure all hose clamps are securely fastened to prevent coolant leaks. It is recommended to inspect and replace any worn hoses or seals during installation. Proper bleeding of the cooling system after installation is essential to avoid air pockets and ensure optimal heater core performance.

Quality Assurance and Warranty

TYC manufactures the 96038 heater core to meet or exceed OEM standards for fit, form, and function. The aluminum construction provides corrosion resistance and durability under normal operating conditions. While specific warranty details are not provided, TYC products typically come with a limited warranty covering defects in materials and workmanship. Verify warranty terms with the product documentation or supplier.

BrandTYC
Part Number96038
Core MaterialAluminum
Bottom Header1.93x5.98
Core Height (in)5.48
Core Length (in)7.44
Core Thickness (in)1.26
Inlet Connection TypeHose clamp
Inlet Diameter (in)0.63
Outlet Connection TypeHose clamp
Outlet Diameter (in)0.75
Top Header1.93x5.98

This part fits 60 vehicles. Search below:

YearMakeModelSubmodelBody TypeLitersCylindersPositionNotes
1995JeepWranglerBaseSport Utility2.5LL4N/A
1995JeepWranglerSaharaSport Utility4.0LL6N/A
1995JeepWranglerRio GrandeSport Utility2.5LL4N/A
1995JeepWranglerSESport Utility4.0LL6N/A
1995JeepWranglerSESport Utility2.5LL4N/A
1994JeepWranglerSaharaSport Utility4.0LL6N/A
1994JeepWranglerSSport Utility2.5LL4N/A
1994JeepWranglerRenegadeSport Utility4.0LL6N/A
1994JeepWranglerSESport Utility4.0LL6N/A
1994JeepWranglerBaseSport Utility2.5LL4N/A
1993JeepWranglerBaseSport Utility4.0LL6N/A
1993JeepWranglerSSport Utility2.5LL4N/A
1993JeepWranglerSaharaSport Utility4.0LL6N/A
1993JeepWranglerRenegadeSport Utility4.0LL6N/A
1993JeepWranglerBaseSport Utility2.5LL4N/A
1992JeepWranglerSSport Utility2.5LL4N/A
1992JeepWranglerIslanderSport Utility4.0LL6N/A
1992JeepWranglerBaseSport Utility2.5LL4N/A
1992JeepWranglerBaseSport Utility4.0LL6N/A
1992JeepWranglerSaharaSport Utility4.0LL6N/A
1992JeepWranglerRenegadeSport Utility4.0LL6N/A
1991JeepWranglerSaharaSport Utility2.5LL4N/A
1991JeepWranglerIslanderSport Utility4.0LL6N/A
1991JeepWranglerIslanderSport Utility2.5LL4N/A
1991JeepWranglerRenegadeSport Utility4.0LL6N/A
1991JeepWranglerBaseSport Utility4.0LL6N/A
1991JeepWranglerBaseSport Utility2.5LL4N/A
1991JeepWranglerSaharaSport Utility4.0LL6N/A
1991JeepWranglerSSport Utility2.5LL4N/A
1990JeepWranglerBaseSport Utility4.2LL6N/A
1990JeepWranglerSaharaSport Utility4.2LL6N/A
1990JeepWranglerIslanderSport Utility2.5LL4N/A
1990JeepWranglerSaharaSport Utility2.5LL4N/A
1990JeepWranglerIslanderSport Utility4.2LL6N/A
1990JeepWranglerLaredoSport Utility4.2LL6N/A
1990JeepWranglerBaseSport Utility2.5LL4N/A
1989JeepWranglerIslanderSport Utility2.5LL4N/A
1989JeepWranglerSaharaSport Utility4.2LL6N/A
1989JeepWranglerIslanderSport Utility4.2LL6N/A
1989JeepWranglerBaseSport Utility4.2LL6N/A
1989JeepWranglerBaseSport Utility2.5LL4N/A
1989JeepWranglerSaharaSport Utility2.5LL4N/A
1989JeepWranglerLaredoSport Utility4.2LL6N/A
1988JeepWranglerLaredoSport Utility2.5LL4N/A
1988JeepWranglerIslanderSport Utility4.2LL6N/A
1988JeepWranglerBaseSport Utility2.5LL4N/A
1988JeepWranglerBaseSport Utility4.2LL6N/A
1988JeepWranglerSportSport Utility4.2LL6N/A
1988JeepWranglerSaharaSport Utility2.5LL4N/A
1988JeepWranglerSSport Utility2.5LL4N/A
1988JeepWranglerSportSport Utility2.5LL4N/A
1988JeepWranglerLaredoSport Utility4.2LL6N/A
1988JeepWranglerSaharaSport Utility4.2LL6N/A
1988JeepWranglerSSport Utility4.2LL6N/A
1987JeepWranglerSportSport Utility2.5LL4N/A
1987JeepWranglerBaseSport Utility2.5LL4N/A
1987JeepWranglerBaseSport Utility4.2LL6N/A
1987JeepWranglerLaredoSport Utility4.2LL6N/A
1987JeepWranglerLaredoSport Utility2.5LL4N/A
1987JeepWranglerSportSport Utility4.2LL6N/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

9010211

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.