TYC 96041 HVAC Heater Core - Front

TYC 96041 HVAC Heater Core

TYC 96041 is an aluminum HVAC heater core for front-position applications on select Chrysler, Dodge, and Plymouth vehicles. It is built around the listed core dimensions and hose-clamp inlet and outlet connections for a direct-fit style replacement in the heating system.

Key Features

• Aluminum core material for efficient heat transfer
• Core dimensions: 6.13 in height, 5.91 in length, and 1.02 in thickness
• 0.63 in inlet and outlet diameters with hose clamp connections
• Top header size: 1.75 x 6.5
• Bottom header size: 1.8 x 6.83
• Compatible with front heater core locations on listed Chrysler, Dodge, and Plymouth models

Detailed Description

This TYC heater core, part number 96041, is specified for front HVAC applications and uses aluminum construction to support heat exchange inside the vehicle heater box. The compact core size and hose clamp inlet/outlet design align with the factory-style plumbing used on the listed vehicles, including Chrysler Imperial, Chrysler New Yorker, Chrysler LeBaron, Dodge Dakota, Dodge Daytona, Dodge Shadow, Dodge Spirit, Plymouth Acclaim, Plymouth Sundance, Dodge Aries, and Plymouth Reliant. If you are replacing a leaking or restricted heater core, TYC 96041 provides the dimensional and connection details needed for a proper service replacement.

This part cross-references Spectra Premium 94604 for the same application.

What It Is Used For

• Restoring cabin heat when the original heater core is leaking
• Replacing a clogged core that reduces heater output
• Addressing coolant odor or moisture inside the passenger compartment
• Correcting poor defrost performance caused by restricted heater flow
• Servicing front HVAC heating systems on compatible Chrysler, Dodge, and Plymouth vehicles

Installation Notes and Tips

Verify the core dimensions, inlet and outlet diameter, and hose-clamp connection style before installation. Confirm front-position fitment against the vehicle’s HVAC layout, and inspect heater hoses, clamps, and coolant condition during service. Proper cooling system bleeding after installation helps reduce trapped air and supports normal heater operation.

Quality Assurance

TYC manufactures this heater core to match the listed application requirements and interchange references for the specified vehicles. Part number 96041 is cataloged for direct replacement use on the confirmed fitment list.