HomeHVAC > Motors, Core, Case and Related ComponentsTYC 96061 HVAC Heater Core
Part #: 96061

TYC 96061 HVAC Heater Core

⚙️ 117 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chevrolet, Pontiac, and Saturn, Cobalt, G5, HHR, and Ion
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Overview of TYC HVAC Heater Core 96061

The TYC HVAC Heater Core 96061 is designed for reliable heating performance in select Chevrolet, Pontiac, and Saturn vehicles. Engineered with durable aluminum construction, this heater core ensures efficient heat transfer and long-lasting operation for your vehicle's HVAC system.

  • Core material made of aluminum for effective heat conduction
  • Core dimensions: 6.13 inches height, 8.19 inches length, 1.02 inches thickness
  • Top and bottom headers sized at 1.8x6.83 inches
  • Inlet and outlet connections use hose clamps with diameters of 0.63 inches and 0.75 inches respectively
  • Compatible with Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Chevrolet HHR models

Detailed Product Description

The TYC 96061 heater core features an aluminum core that provides efficient heat exchange within the HVAC system. Its precise core dimensions—6.13 inches in height, 8.19 inches in length, and 1.02 inches in thickness—are designed to match OEM specifications for a proper fit and optimal performance. The top and bottom headers measure 1.8 by 6.83 inches, ensuring secure integration with the vehicle’s heating system. Both the inlet and outlet connections utilize hose clamp fittings, with inlet diameter at 0.63 inches and outlet diameter at 0.75 inches, facilitating straightforward installation and reliable coolant flow.

Compatible Vehicles and Applications

This heater core is compatible with specific models from Chevrolet, Pontiac, and Saturn, including the Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Chevrolet HHR. It is intended for use in HVAC systems to restore heating functionality and maintain cabin comfort.

  • Restores heating performance in HVAC systems
  • Replaces leaking or clogged heater cores
  • Eliminates coolant odors inside the cabin
  • Prevents engine overheating caused by heater core failure
  • Improves overall HVAC system efficiency

Installation Notes and Tips

When installing the TYC heater core 96061, ensure the hose clamp connections are securely fastened to prevent coolant leaks. Verify that the core dimensions match the vehicle’s OEM specifications before installation. It is recommended to flush the cooling system to remove debris and contaminants prior to installing the new heater core to maximize performance and longevity.

Quality Assurance and Warranty

TYC manufactures this heater core to meet or exceed OEM standards for fit, form, and function. The aluminum core construction offers corrosion resistance and durability. While specific warranty details are not provided here, TYC products typically come with a limited warranty against defects in materials and workmanship. Consult product documentation or the manufacturer for exact warranty terms.

BrandTYC
Part Number96061
Core MaterialAluminum
Bottom Header1.8x6.83
Core Height (in)6.13
Core Length (in)8.19
Core Thickness (in)1.02
Inlet Connection TypeHose clamp
Inlet Diameter (in)0.63
Outlet Connection TypeHose clamp
Outlet Diameter (in)0.75
Top Header1.8x6.83

This part fits 117 vehicles. Search below:

YearMakeModelSubmodelBody TypeLitersCylindersPositionNotes
2011ChevroletHHRLTWagon2.2LL4N/A
2011ChevroletHHRLTWagon2.4LL4N/A
2011ChevroletHHRLSWagon2.2LL4N/A
2011ChevroletHHRLS PanelWagon2.2LL4N/A
2010ChevroletCobaltLTSedan2.2LL4N/A
2010ChevroletCobaltBaseSedan2.2LL4N/A
2010ChevroletCobaltSSCoupe2.0LL4N/A
2010ChevroletCobaltLTCoupe2.2LL4N/A
2010ChevroletCobaltBaseCoupe2.2LL4N/A
2010ChevroletCobaltLSSedan2.2LL4N/A
2010ChevroletCobaltLSCoupe2.2LL4N/A
2010ChevroletHHRLTWagon2.2LL4N/A
2010ChevroletHHRLS PanelWagon2.2LL4N/A
2010ChevroletHHRSSWagon2.0LL4N/A
2010ChevroletHHRLT PanelWagon2.4LL4N/A
2010ChevroletHHRLTWagon2.4LL4N/A
2010ChevroletHHRLSWagon2.2LL4N/A
2010ChevroletHHRLT PanelWagon2.2LL4N/A
2009ChevroletCobaltLSCoupe2.2LL4N/A
2009ChevroletCobaltLSSedan2.2LL4N/A
2009ChevroletCobaltLTCoupe2.2LL4N/A
2009ChevroletCobaltSSSedan2.0LL4N/A
2009ChevroletCobaltLTSedan2.2LL4N/A
2009ChevroletCobaltSSCoupe2.0LL4N/A
2009ChevroletHHRSSWagon2.0LL4N/A
2009ChevroletHHRLTWagon2.4LL4N/A
2009ChevroletHHRLT PanelWagon2.2LL4N/A
2009ChevroletHHRSS PanelWagon2.0LL4N/A
2009ChevroletHHRLTWagon2.2LL4N/A
2009ChevroletHHRLT PanelWagon2.4LL4N/A
2009ChevroletHHRLSWagon2.2LL4N/A
2009ChevroletHHRLS PanelWagon2.2LL4N/A
2009PontiacG5GTCoupe2.2LL4N/A
2009PontiacG5BaseCoupe2.2LL4N/A
2008ChevroletCobaltLSSedan2.2LL4N/A
2008ChevroletCobaltLSCoupe2.2LL4N/A
2008ChevroletCobaltSportCoupe2.4LL4N/A
2008ChevroletCobaltLTSedan2.2LL4N/A
2008ChevroletCobaltSSCoupe2.0LL4N/A
2008ChevroletCobaltLTCoupe2.2LL4N/A
2008ChevroletCobaltSportSedan2.4LL4N/A
2008ChevroletHHRLT PanelWagon2.4LL4N/A
2008ChevroletHHRLTWagon2.2LL4N/A
2008ChevroletHHRLT PanelWagon2.2LL4N/A
2008ChevroletHHRLSWagon2.2LL4N/A
2008ChevroletHHRSSWagon2.0LL4N/A
2008ChevroletHHRLTWagon2.4LL4N/A
2008ChevroletHHRLS PanelWagon2.2LL4N/A
2008PontiacG5GTCoupe2.4LL4N/A
2008PontiacG5BaseCoupe2.2LL4N/A
2007ChevroletCobaltSSSedan2.4LL4N/A
2007ChevroletCobaltLTZSedan2.2LL4N/A
2007ChevroletCobaltSSSedan2.0LL4N/A
2007ChevroletCobaltLSCoupe2.2LL4N/A
2007ChevroletCobaltLTSedan2.2LL4N/A
2007ChevroletCobaltLSSedan2.2LL4N/A
2007ChevroletCobaltSSCoupe2.4LL4N/A
2007ChevroletCobaltSSCoupe2.0LL4N/A
2007ChevroletCobaltLTCoupe2.2LL4N/A
2007ChevroletHHRLT PanelWagon2.4LL4N/A
2007ChevroletHHRLTWagon2.4LL4N/A
2007ChevroletHHRLSWagon2.2LL4N/A
2007ChevroletHHRLT PanelWagon2.2LL4N/A
2007ChevroletHHRLS PanelWagon2.2LL4N/A
2007ChevroletHHRLTWagon2.2LL4N/A
2007PontiacG5BaseCoupe2.2LL4N/A
2007PontiacG5GTCoupe2.4LL4N/A
2007SaturnIon3Coupe2.4LL4N/A
2007SaturnIon3Sedan2.2LL4N/A
2007SaturnIon3Coupe2.2LL4N/A
2007SaturnIon2Sedan2.2LL4N/A
2007SaturnIon2Coupe2.2LL4N/A
2007SaturnIonRed LineCoupe2.0LL4N/A
2007SaturnIon3Sedan2.4LL4N/A
2006ChevroletCobaltLSCoupe2.2LL4N/A
2006ChevroletCobaltLTCoupe2.2LL4N/A
2006ChevroletCobaltSSCoupe2.4LL4N/A
2006ChevroletCobaltSSSedan2.0LL4N/A
2006ChevroletCobaltLSSedan2.2LL4N/A
2006ChevroletCobaltSSSedan2.4LL4N/A
2006ChevroletCobaltLTZSedan2.2LL4N/A
2006ChevroletCobaltLTSedan2.2LL4N/A
2006ChevroletCobaltSSCoupe2.0LL4N/A
2006ChevroletHHRLSWagon2.2LL4N/A
2006ChevroletHHRLTWagon2.2LL4N/A
2006ChevroletHHRLTWagon2.4LL4N/A
2006SaturnIonRed LineCoupe2.0LL4N/A
2006SaturnIon2Coupe2.2LL4N/A
2006SaturnIon3Coupe2.4LL4N/A
2006SaturnIon3Sedan2.4LL4N/A
2006SaturnIon3Sedan2.2LL4N/A
2006SaturnIon2Sedan2.2LL4N/A
2006SaturnIon3Coupe2.2LL4N/A
2005ChevroletCobaltLSCoupe2.2LL4N/A
2005ChevroletCobaltSSCoupe2.0LL4N/A
2005ChevroletCobaltLTSedan2.2LL4N/A
2005ChevroletCobaltLTCoupe2.2LL4N/A
2005ChevroletCobaltBaseCoupe2.2LL4N/A
2005ChevroletCobaltLSSedan2.2LL4N/A
2005ChevroletCobaltBaseSedan2.2LL4N/A
2005SaturnIonRed LineCoupe2.0LL4N/A
2005SaturnIon2Coupe2.2LL4N/A
2005SaturnIon3Coupe2.2LL4N/A
2005SaturnIon3Sedan2.2LL4N/A
2005SaturnIon1Sedan2.2LL4N/A
2005SaturnIon2Sedan2.2LL4N/A
2004SaturnIon2Sedan2.2LL4N/A
2004SaturnIonRed LineCoupe2.0LL4N/A
2004SaturnIon2Coupe2.2LL4N/A
2004SaturnIon3Coupe2.2LL4N/A
2004SaturnIon3Sedan2.2LL4N/A
2004SaturnIon1Sedan2.2LL4N/A
2003SaturnIon3Sedan2.2LL4N/A
2003SaturnIon2Coupe2.2LL4N/A
2003SaturnIon1Sedan2.2LL4N/A
2003SaturnIon2Sedan2.2LL4N/A
2003SaturnIon3Coupe2.2LL4N/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

15-63093

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.