TYC 96078 HVAC Heater Core

Overview of TYC HVAC Heater Core 96078

The TYC HVAC Heater Core 96078 is designed to restore efficient heating performance in select Dodge trucks and SUVs. Engineered with durable aluminum construction, this heater core ensures reliable heat transfer and long-lasting operation for your vehicle's HVAC system.

• Core Material: Aluminum for effective heat conduction
• Core Dimensions: 7.76 inches length, 6.13 inches height, 1.26 inches thickness
• Top and Bottom Headers: 2.01 x 6.5 inches
• Inlet and Outlet Connection Type: Hose clamp with 0.63 inch diameter
• Compatible with multiple Dodge models including D100, D150, D250, D350, Ramcharger, W100, W150, W250, and W350

Detailed Product Description

This TYC heater core (part number 96078) features an aluminum core that provides efficient heat transfer to warm the cabin air in your Dodge vehicle. The core measures 7.76 inches in length, 6.13 inches in height, and 1.26 inches in thickness, fitting precisely within the HVAC housing. Both the top and bottom headers measure 2.01 by 6.5 inches, ensuring a secure fit and proper coolant flow. The inlet and outlet connections use hose clamps with a 0.63 inch diameter, compatible with factory HVAC hose fittings. This heater core is engineered specifically for Dodge trucks and SUVs such as the D100, D150, D250, D350, Ramcharger, and W-series models W100 through W350, providing a direct replacement for worn or leaking cores.

Common Applications and Issues Resolved

• Restores heating function in Dodge D100, D150, D250, D350, Ramcharger, and W-series vehicles
• Replaces leaking or clogged heater cores causing coolant loss
• Eliminates insufficient cabin heat due to core blockages or corrosion
• Prevents HVAC system overheating and coolant contamination
• Addresses heater core failures that cause fogging or unpleasant odors inside the vehicle

Installation Notes and Tips

• Ensure coolant system is fully drained before removing the old heater core
• Verify hose clamp sizes match the 0.63 inch inlet and outlet diameters for proper sealing
• Inspect HVAC housing and surrounding components for damage or corrosion during installation
• Flush the cooling system to remove debris before installing the new heater core
• Follow vehicle-specific service manual instructions for heater core replacement procedures

Quality Assurance and Warranty

TYC manufactures this heater core to meet or exceed OEM specifications for fit, form, and function. The aluminum core construction offers corrosion resistance and durability under normal operating conditions. While specific warranty details are not provided, TYC products typically come with a limited warranty against defects in materials and workmanship. For exact warranty terms, consult the product documentation or authorized distributor.