HomeHVAC > Motors, Core, Case and Related ComponentsTYC 96108 HVAC Heater Core - Front
Part #: 96108

TYC 96108 HVAC Heater Core - Front

Front
⚙️ 68 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Lincoln, and Mercury, Aviator, Explorer, Explorer Sport Trac, and Mountaineer
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Overview of TYC HVAC Heater Core 96108

The TYC HVAC Heater Core 96108 is designed for reliable heating performance in select Ford, Lincoln, and Mercury vehicles. Engineered with an aluminum core, this heater core ensures efficient heat transfer and durability for your vehicle's HVAC system.

  • Core Material: Aluminum for effective heat conduction
  • Core Dimensions: 7.56 inches length, 5.48 inches height, 1.57 inches thickness
  • Top and Bottom Headers: 2.01 x 5.84 inches
  • Inlet and Outlet Connection Type: Hose clamp with 0.63 inch diameter
  • Compatible with Ford Explorer, Explorer Sport Trac, Lincoln Aviator, and Mercury Mountaineer

Detailed Product Description

The TYC 96108 heater core features a robust aluminum core that provides efficient heat exchange within the HVAC system. Its precise dimensions—7.56 inches in length, 5.48 inches in height, and 1.57 inches in thickness—ensure a proper fit and optimal performance. Both the top and bottom headers measure 2.01 by 5.84 inches, supporting consistent coolant flow. The inlet and outlet connections utilize hose clamps with a 0.63 inch diameter, facilitating secure and leak-free installation. This heater core is specifically designed for compatibility with Ford Explorer, Explorer Sport Trac, Lincoln Aviator, and Mercury Mountaineer models, making it a suitable replacement part for these vehicles.

Common Applications and Issues Resolved

  • Restores heating functionality in Ford Explorer and Lincoln Aviator HVAC systems
  • Eliminates coolant leaks caused by damaged or corroded heater cores
  • Prevents fogging and moisture buildup inside the vehicle cabin
  • Improves overall HVAC system efficiency in Mercury Mountaineer and Explorer Sport Trac
  • Replaces clogged or deteriorated heater cores to maintain proper engine temperature regulation

Installation Notes and Tips

When installing the TYC heater core 96108, ensure the hose clamp connections on both inlet and outlet ports are securely fastened to prevent leaks. Verify that the core dimensions match the vehicle specifications to avoid fitment issues. It is recommended to flush the cooling system before installation to remove debris and contaminants that could affect heater core performance. Proper handling of the aluminum core is important to avoid damage during installation.

Quality Assurance and Warranty

TYC manufactures the 96108 heater core to meet or exceed OEM standards for durability and performance. The aluminum core construction offers corrosion resistance and long service life. While specific warranty details are not provided, TYC products typically come with a limited warranty covering defects in materials and workmanship. For exact warranty terms, refer to the product documentation or contact the manufacturer.

BrandTYC
Part Number96108
Core MaterialAluminum
Bottom Header2.01x5.84
Core Height (in)5.48
Core Length (in)7.56
Core Thickness (in)1.57
Inlet Connection TypeHose clamp
Inlet Diameter (in)0.63
Outlet Connection TypeHose clamp
Outlet Diameter (in)0.63
Top Header2.01x5.84

This part fits 68 vehicles. Search below:

YearMakeModelSubmodelBody TypePositionNotes
2010FordExplorerLimitedSport UtilityFront
2010FordExplorerEddie BauerSport UtilityFront
2010FordExplorerXLTSport UtilityFront
2010FordExplorer Sport TracLimitedCrew Cab PickupN/A
2010FordExplorer Sport TracXLTCrew Cab PickupN/A
2010MercuryMountaineerPremierSport UtilityFront
2010MercuryMountaineerBaseSport UtilityFront
2009FordExplorerEddie BauerSport UtilityFront
2009FordExplorerLimitedSport UtilityFront
2009FordExplorerXLTSport UtilityFront
2009FordExplorer Sport TracLimitedCrew Cab PickupN/A
2009FordExplorer Sport TracXLTCrew Cab PickupN/A
2009MercuryMountaineerBaseSport UtilityFront
2009MercuryMountaineerPremierSport UtilityFront
2008FordExplorerXLTSport UtilityFront
2008FordExplorerLimitedSport UtilityFront
2008FordExplorerEddie BauerSport UtilityFront
2008FordExplorer Sport TracLimitedCrew Cab PickupN/A
2008FordExplorer Sport TracXLTCrew Cab PickupN/A
2008MercuryMountaineerBaseSport UtilityFront
2008MercuryMountaineerPremierSport UtilityFront
2007FordExplorerLimitedSport UtilityFront
2007FordExplorerXLTSport UtilityFront
2007FordExplorerEddie BauerSport UtilityFront
2007FordExplorer Sport TracXLTCrew Cab PickupN/A
2007FordExplorer Sport TracLimitedCrew Cab PickupN/A
2007MercuryMountaineerBaseSport UtilityFront
2007MercuryMountaineerPremierSport UtilityFront
2006FordExplorerXLSSport UtilityFront
2006FordExplorerXLTSport UtilityFront
2006FordExplorerEddie BauerSport UtilityFront
2006FordExplorerLimitedSport UtilityFront
2006MercuryMountaineerConvenienceSport UtilityFront
2006MercuryMountaineerLuxurySport UtilityFront
2006MercuryMountaineerPremierSport UtilityFront
2005FordExplorerXLT SportSport UtilityFront
2005FordExplorerXLS SportSport UtilityFront
2005FordExplorerXLTSport UtilityFront
2005FordExplorerEddie BauerSport UtilityFront
2005FordExplorerXLSSport UtilityFront
2005FordExplorerLimitedSport UtilityFront
2005LincolnAviatorSport UtilityFront
2005MercuryMountaineerLuxurySport UtilityFront
2005MercuryMountaineerConvenienceSport UtilityFront
2005MercuryMountaineerPremierSport UtilityFront
2004FordExplorerXLT SportSport UtilityFront
2004FordExplorerXLS SportSport UtilityFront
2004FordExplorerXLTSport UtilityFront
2004FordExplorerEddie BauerSport UtilityFront
2004FordExplorerXLSSport UtilityFront
2004FordExplorerNBXSport UtilityFront
2004FordExplorerLimitedSport UtilityFront
2004LincolnAviatorSport UtilityFront
2004MercuryMountaineerBaseSport UtilityFront
2004MercuryMountaineerPremierSport UtilityFront
2003FordExplorerLimitedSport UtilityFront
2003FordExplorerEddie BauerSport UtilityFront
2003FordExplorerXLSSport UtilityFront
2003FordExplorerXLTSport UtilityFront
2003FordExplorerPostalStripped ChassisFront
2003LincolnAviatorSport UtilityFront
2003MercuryMountaineerBaseSport UtilityFront
2002FordExplorerXLSSport UtilityFront
2002FordExplorerPostalStripped ChassisFront
2002FordExplorerLimitedSport UtilityFront
2002FordExplorerEddie BauerSport UtilityFront
2002FordExplorerXLTSport UtilityFront
2002MercuryMountaineerBaseSport UtilityFront

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

9010366

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.