TYC 96109 HVAC Heater Core

Overview of TYC HVAC Heater Core 96109 for Ford Econoline

The TYC HVAC Heater Core 96109 is designed specifically for Ford E-150 Econoline, E-150 Econoline Club Wagon, E-250 Econoline, E-350 Econoline, and E-350 Econoline Club Wagon models. This aluminum core heater core ensures efficient heat transfer and reliable performance within your vehicle's heating system.

• Core material constructed from durable aluminum for effective heat dissipation
• Core dimensions: 6.78 inches height, 7.56 inches length, and 1.57 inches thickness
• Top and bottom headers measure 2.03 by 7.05 inches
• Inlet and outlet connections use hose clamps with diameters of 0.63 inches and 0.75 inches respectively
• Compatible with multiple Ford Econoline models for precise fitment

Detailed Product Description

The TYC 96109 HVAC Heater Core is engineered to meet the exact specifications required for Ford Econoline vans, including the E-150, E-250, and E-350 series. Its aluminum core material provides efficient thermal conductivity, helping to maintain optimal cabin temperature during colder months. The core’s dimensions—6.78 inches in height, 7.56 inches in length, and 1.57 inches in thickness—ensure a proper fit within the HVAC housing. Both the top and bottom headers measure 2.03 by 7.05 inches, supporting structural integrity and fluid flow. The inlet and outlet connections are designed for hose clamp fittings, with diameters of 0.63 inches and 0.75 inches respectively, facilitating secure and leak-free installation.

Common Applications and Issues Addressed

• Replacement for leaking or clogged heater cores in Ford E-150 Econoline and related models
• Restores proper heating function when cabin heat output is reduced or inconsistent
• Eliminates coolant leaks inside the vehicle’s HVAC system
• Prevents fogging and moisture buildup caused by faulty heater cores
• Resolves overheating issues related to heater core blockages

Installation Notes and Tips

• Ensure the vehicle is fully cooled and coolant system depressurized before removal
• Use appropriate hose clamp tools to secure inlet and outlet connections
• Inspect and replace any worn hoses or seals during installation
• Flush the cooling system to remove debris before installing the new heater core
• Verify proper fitment with Ford E-150 Econoline, E-250 Econoline, and E-350 Econoline models prior to installation

Quality Assurance and Warranty

TYC manufactures the 96109 heater core to meet OEM standards for fit, form, and function. The aluminum core material is selected for durability and corrosion resistance. This part undergoes quality control inspections to ensure reliable performance in Ford Econoline vehicles. Warranty coverage details should be confirmed with the distributor or retailer at the time of purchase.