HomeHVAC > Motors, Core, Case and Related ComponentsTYC 96117 HVAC Heater Core
Part #: 96117

TYC 96117 HVAC Heater Core

⚙️ 50 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Lincoln, and Mercury, Fusion, Milan, MKZ, and Zephyr
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Reliable HVAC Heater Core for Ford Fusion and Lincoln MKZ

The TYC 96117 HVAC heater core is engineered to restore efficient heating performance in select Ford, Lincoln, and Mercury vehicles. Designed with durable aluminum construction, this heater core ensures consistent heat transfer and long-lasting operation for models like the Ford Fusion, Lincoln MKZ, Mercury Milan, and Zephyr.

  • Core material made from corrosion-resistant aluminum
  • Core dimensions: 10.47 inches length, 6.13 inches height, 1.02 inches thickness
  • Top and bottom headers sized at 1.8 by 6.83 inches for precise fitment
  • Inlet and outlet connections use 0.75-inch hose clamps for secure attachment
  • Compatible with Ford Fusion, Lincoln MKZ, Mercury Milan, and Zephyr models

Detailed Product Description

The TYC 96117 heater core features an aluminum core that provides efficient heat exchange while resisting corrosion and wear. Measuring 10.47 inches in length, 6.13 inches in height, and 1.02 inches thick, this core fits precisely within the HVAC system of compatible vehicles. Both the top and bottom headers measure 1.8 by 6.83 inches, ensuring proper alignment and sealing. The inlet and outlet connections are designed for 0.75-inch hose clamps, facilitating straightforward installation and reliable coolant flow. This heater core is specifically designed for use in Ford Fusion, Lincoln MKZ, Mercury Milan, and Zephyr models, making it a direct replacement part for these vehicles.

Common Applications and Issues Resolved

  • Restores heating function in HVAC systems with leaking or clogged heater cores
  • Eliminates coolant leaks inside the passenger cabin
  • Prevents engine overheating caused by heater core failure
  • Improves defrosting and windshield clearing performance
  • Replaces corroded or damaged cores to maintain HVAC efficiency

Installation Notes and Tips

When installing the TYC 96117 heater core, ensure the inlet and outlet hose clamps are securely fastened to prevent coolant leaks. Verify that the core dimensions match the vehicle’s specifications to avoid fitment issues. It is recommended to flush the cooling system before installation to remove debris and contaminants. Properly bleeding the cooling system after installation will help maintain optimal heater core performance.

Quality Assurance and Warranty

TYC manufactures this heater core to meet or exceed OEM standards for durability and performance. The aluminum core material offers resistance to corrosion and thermal stress. While specific warranty details are not provided, TYC products typically come with a limited warranty covering defects in materials and workmanship. Refer to TYC’s official documentation for exact warranty terms.

BrandTYC
Part Number96117
Core MaterialAluminum
Bottom Header1.8x6.83
Core Height (in)6.13
Core Length (in)10.47
Core Thickness (in)1.02
Inlet Connection TypeHose clamp
Inlet Diameter (in)0.75
Outlet Connection TypeHose clamp
Outlet Diameter (in)0.75
Top Header1.8x6.83

This part fits 50 vehicles. Search below:

YearMakeModelSubmodelBody TypePositionNotes
2012FordFusionSportSedanN/A
2012FordFusionSSedanN/A
2012FordFusionHybridSedanN/A
2012FordFusionSESedanN/A
2012FordFusionSELSedanN/A
2012LincolnMKZBaseSedanN/A
2012LincolnMKZHybridSedanN/A
2011FordFusionSESedanN/A
2011FordFusionSELSedanN/A
2011FordFusionHybridSedanN/A
2011FordFusionSSedanN/A
2011FordFusionSportSedanN/A
2011LincolnMKZHybridSedanN/A
2011LincolnMKZBaseSedanN/A
2011MercuryMilanPremierSedanN/A
2011MercuryMilanBaseSedanN/A
2011MercuryMilanHybridSedanN/A
2010FordFusionSSedanN/A
2010FordFusionSESedanN/A
2010FordFusionSELSedanN/A
2010FordFusionSportSedanN/A
2010FordFusionHybridSedanN/A
2010LincolnMKZBaseSedanN/A
2010MercuryMilanPremierSedanN/A
2010MercuryMilanBaseSedanN/A
2010MercuryMilanHybridSedanN/A
2009FordFusionSELSedanN/A
2009FordFusionSESedanN/A
2009FordFusionSSedanN/A
2009LincolnMKZBaseSedanN/A
2009MercuryMilanBaseSedanN/A
2009MercuryMilanPremierSedanN/A
2008FordFusionSSedanN/A
2008FordFusionSESedanN/A
2008FordFusionSELSedanN/A
2008LincolnMKZBaseSedanN/A
2008MercuryMilanPremierSedanN/A
2008MercuryMilanBaseSedanN/A
2007FordFusionSELSedanN/A
2007FordFusionSESedanN/A
2007FordFusionSSedanN/A
2007LincolnMKZBaseSedanN/A
2007MercuryMilanBaseSedanN/A
2007MercuryMilanPremierSedanN/A
2006FordFusionSELSedanN/A
2006FordFusionSSedanN/A
2006FordFusionSESedanN/A
2006LincolnZephyrBaseSedanN/A
2006MercuryMilanPremierSedanN/A
2006MercuryMilanBaseSedanN/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

9010465

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.